Design and Analysis of Slotted Horn for Ultrasonic Plastic Welding

Ultrasonic horns are tuned components designed to vibrate in a longitudinal mode at ultrasonic frequencies. Reliable performance of such horns is normally associated with the amplitude of vibration, uniformity of vibration amplitude at the working surface and the avoidance of modal participation by...

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Veröffentlicht in:Applied Mechanics and Materials 2014-07, Vol.592-594 (Dynamics of Machines and Mechanisms, Industrial Research), p.859-863
Hauptverfasser: Rani, Muniswamy Roopa, Kumar, R. Dipin, Elangovan, Sooriyamoorthi
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container_issue Dynamics of Machines and Mechanisms, Industrial Research
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container_title Applied Mechanics and Materials
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creator Rani, Muniswamy Roopa
Kumar, R. Dipin
Elangovan, Sooriyamoorthi
description Ultrasonic horns are tuned components designed to vibrate in a longitudinal mode at ultrasonic frequencies. Reliable performance of such horns is normally associated with the amplitude of vibration, uniformity of vibration amplitude at the working surface and the avoidance of modal participation by non-tuned modes at the operating frequency. In order to maximise vibration amplitude uniformity, standard slotting configurations are included in the horn design. In this work the slot position in the horn is optimised using factorial design of experiments and the mathematical model developed is further interfaced with genetic algorithm. Modal and harmonic analysis of the horn is done using ANSYS software package. It is observed that slotted block horn with optimised slot position vibrates in longitudinal mode with uniform displacement amplitude across the face of the sonotrode.
doi_str_mv 10.4028/www.scientific.net/AMM.592-594.859
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subjects Amplitudes
Design analysis
Fourier analysis
Horns
Software packages
Variability
Vibration
title Design and Analysis of Slotted Horn for Ultrasonic Plastic Welding
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