An energy based force prediction method for UD-CFRP orthogonal machining

The machining of carbon fiber reinforced polymer (CFRP) composite presents a significant challenge to the industry, and a better understanding of machining mechanism is the essential fundament to enhance the machining quality. In this study, a new energy based analytical method was developed to pred...

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Veröffentlicht in:Composite structures 2017-01, Vol.159, p.34-43
Hauptverfasser: Li, Hao, Qin, Xuda, He, Gaiyun, Price, Mark A., Jin, Yan, Sun, Dan
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container_title Composite structures
container_volume 159
creator Li, Hao
Qin, Xuda
He, Gaiyun
Price, Mark A.
Jin, Yan
Sun, Dan
description The machining of carbon fiber reinforced polymer (CFRP) composite presents a significant challenge to the industry, and a better understanding of machining mechanism is the essential fundament to enhance the machining quality. In this study, a new energy based analytical method was developed to predict the cutting forces in orthogonal machining of unidirectional CFRP with fiber orientations ranging from 0° to 75°. The subsurface damage in cutting was also considered. Thus, the total specific energy for cutting has been estimated along with the energy consumed for forming new surfaces, friction, fracture in chip formation and subsurface debonding. Experiments were conducted to verify the validity of the proposed model.
doi_str_mv 10.1016/j.compstruct.2016.09.051
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subjects Carbon fiber reinforced plastics
CFRP
Composite structures
Cutting
Cutting energy
Cutting mechanics
Force prediction
Fracture mechanics
Fracture toughness
Friction
Machining
Mathematical analysis
title An energy based force prediction method for UD-CFRP orthogonal machining
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