Durable polyorganosiloxane superhydrophobic films with a hierarchical structure by sol-gel and heat treatment method

[Display omitted] •Polyorganosiloxane films keep durable superhydrophobicity after heat treatment at 430°C.•Superhydrophobicity is a combined effect of surface roughness and low surface energy.•Chemical stability is a requirement to prepare thermally-stable superhydrophobic surface. For a surface to be superhydrophobic a combination of surface roughness and low surface energy is required. In this study, polyorganosiloxane superhydrophobic surfaces were fabricated using a sol-gel and heat treatment process followed by coating with a nanosilica (SiO2) sol and organosiloxane 1, 1, 1, 3, 5, 5, 5-heptamethyl-3-[2-(trimethoxysilyl)ethyl]-trisiloxane (β-HPEOs). The nano-structure was superimposed using self-assembled, surface-modified silica nanoparticles, forming two-dimensional hierarchical structures. The water contact angle (WCA) of polyorganosiloxane superhydrophobic surface was 143.7±0.6°, which was further increased to 156.7±1.1° with water angle hysteresis of 2.5±0.6° by superimposing nanoparticles using a heat treatment process. An analytical characterization of the surface revealed that the nano-silica and polyorganosiloxane formed a micro/nano structure on the films and the wetting behaviour of the films changed from hydrophilic to superhydrophobic. The WCA of these films were 143.7±0.6° and at heat treatment temperatures of less than 400°C, the WCA increased from 144.5±0.7° to 156.7±1.1°. The prepared superhydrophobic films were stable even after heat treatment at 430°C for 30min and their superhydrophobicity was durable for more than 120days. The effects of heat treatment process on the surface chemistry structure, wettability and morphology of the polyorganosiloxane superhydrophobic films were investigated in detail. The results indicated that the stability of the chemical structure was required to yield a thermally-stable superhydrophobic surface.