Influence of FC-Mold on the Full Solidification of Continuous Casting Slab
A three-dimensional model coupling fluid flow, heat transfer, solidification for slab continuous casting process with flow control mold (FC-Mold) was constructed. The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation doma...
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Veröffentlicht in: | JOM (1989) 2016-08, Vol.68 (8), p.2170-2179 |
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description | A three-dimensional model coupling fluid flow, heat transfer, solidification for slab continuous casting process with flow control mold (FC-Mold) was constructed. The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation domain was designed according to the actual dimension of the continuous caster. The main results show that the calculated flow speed on the meniscus at different casting speeds and the calculated shell profile had a good agreement with the measured flow speed using nail board measurement and the shell with breakout. The application of FC-Mold could improve the symmetry of flow in width, and suppress the formation of vortices on the meniscus. The decrease of upper magnetic field intensity of FC-Mold reduced the washing effect on the solidifying front, and favored the shell growth in the mold region. In the secondary cooling zone, the shell thickness increased gradually, and the shell grew quickly at the final stage of solidification for the whole mushy form of steel. In addition, FC-Mold had an effect on the shape and position of the solidification end. |
doi_str_mv | 10.1007/s11837-016-1882-5 |
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The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation domain was designed according to the actual dimension of the continuous caster. The main results show that the calculated flow speed on the meniscus at different casting speeds and the calculated shell profile had a good agreement with the measured flow speed using nail board measurement and the shell with breakout. The application of FC-Mold could improve the symmetry of flow in width, and suppress the formation of vortices on the meniscus. The decrease of upper magnetic field intensity of FC-Mold reduced the washing effect on the solidifying front, and favored the shell growth in the mold region. In the secondary cooling zone, the shell thickness increased gradually, and the shell grew quickly at the final stage of solidification for the whole mushy form of steel. In addition, FC-Mold had an effect on the shape and position of the solidification end.</description><identifier>ISSN: 1047-4838</identifier><identifier>EISSN: 1543-1851</identifier><identifier>DOI: 10.1007/s11837-016-1882-5</identifier><identifier>CODEN: JOMMER</identifier><language>eng</language><publisher>New York: Springer US</publisher><subject>3-D technology ; Boards ; Chemistry/Food Science ; Computational fluid dynamics ; Continuous casting ; Cooling ; Earth Sciences ; Engineering ; Environment ; Fluid dynamics ; Fluid flow ; Heat transfer ; Magnetic fields ; Mathematical models ; Molds ; Physics ; Slabs ; Solidification ; Steel ; Studies ; Velocity</subject><ispartof>JOM (1989), 2016-08, Vol.68 (8), p.2170-2179</ispartof><rights>The Minerals, Metals & Materials Society 2016</rights><rights>Copyright Springer Science & Business Media Aug 2016</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c415t-f333bb5c0850bda163cdd278f44c84bbf2573518993bec5a1b3bce2d28991d0f3</citedby><cites>FETCH-LOGICAL-c415t-f333bb5c0850bda163cdd278f44c84bbf2573518993bec5a1b3bce2d28991d0f3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s11837-016-1882-5$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s11837-016-1882-5$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Wang, Qiangqiang</creatorcontrib><creatorcontrib>Zhang, Lifeng</creatorcontrib><title>Influence of FC-Mold on the Full Solidification of Continuous Casting Slab</title><title>JOM (1989)</title><addtitle>JOM</addtitle><description>A three-dimensional model coupling fluid flow, heat transfer, solidification for slab continuous casting process with flow control mold (FC-Mold) was constructed. The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation domain was designed according to the actual dimension of the continuous caster. The main results show that the calculated flow speed on the meniscus at different casting speeds and the calculated shell profile had a good agreement with the measured flow speed using nail board measurement and the shell with breakout. The application of FC-Mold could improve the symmetry of flow in width, and suppress the formation of vortices on the meniscus. The decrease of upper magnetic field intensity of FC-Mold reduced the washing effect on the solidifying front, and favored the shell growth in the mold region. In the secondary cooling zone, the shell thickness increased gradually, and the shell grew quickly at the final stage of solidification for the whole mushy form of steel. In addition, FC-Mold had an effect on the shape and position of the solidification end.</description><subject>3-D technology</subject><subject>Boards</subject><subject>Chemistry/Food Science</subject><subject>Computational fluid dynamics</subject><subject>Continuous casting</subject><subject>Cooling</subject><subject>Earth Sciences</subject><subject>Engineering</subject><subject>Environment</subject><subject>Fluid dynamics</subject><subject>Fluid flow</subject><subject>Heat transfer</subject><subject>Magnetic fields</subject><subject>Mathematical models</subject><subject>Molds</subject><subject>Physics</subject><subject>Slabs</subject><subject>Solidification</subject><subject>Steel</subject><subject>Studies</subject><subject>Velocity</subject><issn>1047-4838</issn><issn>1543-1851</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2016</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><recordid>eNp1kD1PwzAQhi0EEqXwA9gisbAYfHHcOCOKKB8qYijMVuzYJZVrlzgZ-PdcFQaExHQfet7T6SHkEtgNMFbeJgDJS8pgQUHKnIojMgNRcJwEHGPPipIWkstTcpbSlmGmqGBGnp-C86MNxmbRZcuavkTfZjFkw4fNlqP32Tr6ru1cZ5qhwz1SdQxDF8Y4pqxuErabbO0bfU5OXOOTvfipc_K-vH-rH-nq9eGpvltRU4AYqOOcay0Mk4LptoEFN22bl9IVhZGF1i4XJRcgq4pra0QDmmtj8zbHDbTM8Tm5nu7u-_g52jSoXZeM9b4JFn9SKEIsRF4xhujVH3Qbxz7gd0gBlHkp0NGcwESZPqbUW6f2fbdr-i8FTB3sqsmuQrvqYFcJzORTJiEbNrb_dfnf0DfTGnsg</recordid><startdate>20160801</startdate><enddate>20160801</enddate><creator>Wang, Qiangqiang</creator><creator>Zhang, Lifeng</creator><general>Springer US</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>3V.</scope><scope>4T-</scope><scope>4U-</scope><scope>7SR</scope><scope>7TA</scope><scope>7WY</scope><scope>7XB</scope><scope>883</scope><scope>88I</scope><scope>8BQ</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>8FL</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BEZIV</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>FRNLG</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>K60</scope><scope>K6~</scope><scope>KB.</scope><scope>L.-</scope><scope>M0F</scope><scope>M2P</scope><scope>PDBOC</scope><scope>PQBIZ</scope><scope>PQBZA</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>Q9U</scope><scope>S0X</scope></search><sort><creationdate>20160801</creationdate><title>Influence of FC-Mold on the Full Solidification of Continuous Casting Slab</title><author>Wang, Qiangqiang ; Zhang, Lifeng</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c415t-f333bb5c0850bda163cdd278f44c84bbf2573518993bec5a1b3bce2d28991d0f3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2016</creationdate><topic>3-D technology</topic><topic>Boards</topic><topic>Chemistry/Food Science</topic><topic>Computational fluid dynamics</topic><topic>Continuous casting</topic><topic>Cooling</topic><topic>Earth Sciences</topic><topic>Engineering</topic><topic>Environment</topic><topic>Fluid dynamics</topic><topic>Fluid flow</topic><topic>Heat transfer</topic><topic>Magnetic fields</topic><topic>Mathematical models</topic><topic>Molds</topic><topic>Physics</topic><topic>Slabs</topic><topic>Solidification</topic><topic>Steel</topic><topic>Studies</topic><topic>Velocity</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Qiangqiang</creatorcontrib><creatorcontrib>Zhang, Lifeng</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Docstoc</collection><collection>University Readers</collection><collection>Engineered Materials Abstracts</collection><collection>Materials Business File</collection><collection>Access via ABI/INFORM (ProQuest)</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>ABI/INFORM Trade & Industry (Alumni Edition)</collection><collection>Science Database (Alumni Edition)</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>ABI/INFORM Collection (Alumni Edition)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Business Premium Collection</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>Business Premium Collection (Alumni)</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>ProQuest Business Collection (Alumni Edition)</collection><collection>ProQuest Business Collection</collection><collection>Materials Science Database</collection><collection>ABI/INFORM Professional Advanced</collection><collection>ABI/INFORM Trade & Industry</collection><collection>Science Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Business</collection><collection>ProQuest One Business (Alumni)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central Basic</collection><collection>SIRS Editorial</collection><jtitle>JOM (1989)</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Qiangqiang</au><au>Zhang, Lifeng</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of FC-Mold on the Full Solidification of Continuous Casting Slab</atitle><jtitle>JOM (1989)</jtitle><stitle>JOM</stitle><date>2016-08-01</date><risdate>2016</risdate><volume>68</volume><issue>8</issue><spage>2170</spage><epage>2179</epage><pages>2170-2179</pages><issn>1047-4838</issn><eissn>1543-1851</eissn><coden>JOMMER</coden><abstract>A three-dimensional model coupling fluid flow, heat transfer, solidification for slab continuous casting process with flow control mold (FC-Mold) was constructed. The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation domain was designed according to the actual dimension of the continuous caster. The main results show that the calculated flow speed on the meniscus at different casting speeds and the calculated shell profile had a good agreement with the measured flow speed using nail board measurement and the shell with breakout. The application of FC-Mold could improve the symmetry of flow in width, and suppress the formation of vortices on the meniscus. The decrease of upper magnetic field intensity of FC-Mold reduced the washing effect on the solidifying front, and favored the shell growth in the mold region. In the secondary cooling zone, the shell thickness increased gradually, and the shell grew quickly at the final stage of solidification for the whole mushy form of steel. In addition, FC-Mold had an effect on the shape and position of the solidification end.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s11837-016-1882-5</doi><tpages>10</tpages></addata></record> |
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subjects | 3-D technology Boards Chemistry/Food Science Computational fluid dynamics Continuous casting Cooling Earth Sciences Engineering Environment Fluid dynamics Fluid flow Heat transfer Magnetic fields Mathematical models Molds Physics Slabs Solidification Steel Studies Velocity |
title | Influence of FC-Mold on the Full Solidification of Continuous Casting Slab |
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