Prediction of needle heating in an industrial sewing machine
In industrial sewing, needle heating is a key problem that limits the further increase of sewing speed, and hence the productivity. Heat is generated during the sewing process because of friction between the needle and the sewing thread as well as between the needle and the fabric. The high temperat...
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| Veröffentlicht in: | Textile research journal 2016-02, Vol.86 (3), p.302-310 |
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| container_title | Textile research journal |
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| creator | Mazari, Adnan Bal, Kausik Havelka, Antonin |
| description | In industrial sewing, needle heating is a key problem that limits the further increase of sewing speed, and hence the productivity. Heat is generated during the sewing process because of friction between the needle and the sewing thread as well as between the needle and the fabric. The high temperature of the needle affects the quality and productivity of the sewing. The problem of needle temperature rise due to friction heat generation is considered in this paper and a simple analytical model is developed to predict needle temperature. The predicted needle temperature is compared with the experimental results by the inserted thermocouple method. Some of the process parameters, used as input variables, were also measured experimentally and experimentally observed values of needle temperature were compared with the theoretical prediction. It was observed that the temperature of the needle increases significantly with the presence of the sewing thread. Both the theory and the experimental results show that the needle temperature increases linearly with the machine speed within the ranges studied. |
| doi_str_mv | 10.1177/0040517515586160 |
| format | Article |
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Heat is generated during the sewing process because of friction between the needle and the sewing thread as well as between the needle and the fabric. The high temperature of the needle affects the quality and productivity of the sewing. The problem of needle temperature rise due to friction heat generation is considered in this paper and a simple analytical model is developed to predict needle temperature. The predicted needle temperature is compared with the experimental results by the inserted thermocouple method. Some of the process parameters, used as input variables, were also measured experimentally and experimentally observed values of needle temperature were compared with the theoretical prediction. It was observed that the temperature of the needle increases significantly with the presence of the sewing thread. Both the theory and the experimental results show that the needle temperature increases linearly with the machine speed within the ranges studied.</description><identifier>ISSN: 0040-5175</identifier><identifier>EISSN: 1746-7748</identifier><identifier>DOI: 10.1177/0040517515586160</identifier><language>eng</language><publisher>London, England: SAGE Publications</publisher><subject>Fabrics ; Finite element analysis ; Friction ; Heating ; Mathematical analysis ; Mathematical models ; Needles ; Productivity ; Sewing ; Studies ; Textiles</subject><ispartof>Textile research journal, 2016-02, Vol.86 (3), p.302-310</ispartof><rights>The Author(s) 2015</rights><rights>Copyright Textile Research Institute Feb 2016</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c342t-7f2eb21f04f9ea093145a32bb28f96878df9465fc7e436001a429333e547313d3</citedby><cites>FETCH-LOGICAL-c342t-7f2eb21f04f9ea093145a32bb28f96878df9465fc7e436001a429333e547313d3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://journals.sagepub.com/doi/pdf/10.1177/0040517515586160$$EPDF$$P50$$Gsage$$H</linktopdf><linktohtml>$$Uhttps://journals.sagepub.com/doi/10.1177/0040517515586160$$EHTML$$P50$$Gsage$$H</linktohtml><link.rule.ids>314,780,784,21819,27924,27925,43621,43622</link.rule.ids></links><search><creatorcontrib>Mazari, Adnan</creatorcontrib><creatorcontrib>Bal, Kausik</creatorcontrib><creatorcontrib>Havelka, Antonin</creatorcontrib><title>Prediction of needle heating in an industrial sewing machine</title><title>Textile research journal</title><description>In industrial sewing, needle heating is a key problem that limits the further increase of sewing speed, and hence the productivity. Heat is generated during the sewing process because of friction between the needle and the sewing thread as well as between the needle and the fabric. The high temperature of the needle affects the quality and productivity of the sewing. The problem of needle temperature rise due to friction heat generation is considered in this paper and a simple analytical model is developed to predict needle temperature. The predicted needle temperature is compared with the experimental results by the inserted thermocouple method. Some of the process parameters, used as input variables, were also measured experimentally and experimentally observed values of needle temperature were compared with the theoretical prediction. It was observed that the temperature of the needle increases significantly with the presence of the sewing thread. Both the theory and the experimental results show that the needle temperature increases linearly with the machine speed within the ranges studied.</description><subject>Fabrics</subject><subject>Finite element analysis</subject><subject>Friction</subject><subject>Heating</subject><subject>Mathematical analysis</subject><subject>Mathematical models</subject><subject>Needles</subject><subject>Productivity</subject><subject>Sewing</subject><subject>Studies</subject><subject>Textiles</subject><issn>0040-5175</issn><issn>1746-7748</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2016</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><recordid>eNp1kM1Lw0AQxRdRsFbvHgNevERnvzfgRYpfUNCDnsMmmW23pJu6myD-9ybUgxS8zMC833s8hpBLCjeUan0LIEBSLamURlEFR2RGtVC51sIck9kk55N-Ss5S2gCAMdrMyN1bxMbXve9C1rksIDYtZmu0vQ-rzIfMhnE2Q-qjt22W8Gu6b2299gHPyYmzbcKL3z0nH48P74vnfPn69LK4X-Y1F6zPtWNYMepAuAItFJwKaTmrKmZcocYajSuEkq7WKLgCoFawgnOOUmhOecPn5Hqfu4vd54CpL7c-1di2NmA3pJJqoxgUUskRvTpAN90Qw9hupGTBmQLDRwr2VB27lCK6chf91sbvkkI5vbM8fOdoyfeWZFf4J_Q__geqrXGh</recordid><startdate>20160201</startdate><enddate>20160201</enddate><creator>Mazari, Adnan</creator><creator>Bal, Kausik</creator><creator>Havelka, Antonin</creator><general>SAGE Publications</general><general>Sage Publications Ltd</general><scope>AAYXX</scope><scope>CITATION</scope><scope>3V.</scope><scope>7SR</scope><scope>7X2</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FH</scope><scope>8FK</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>ATCPS</scope><scope>AZQEC</scope><scope>BEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>BHPHI</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>EHMNL</scope><scope>F28</scope><scope>FR3</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>L6V</scope><scope>M0K</scope><scope>M2P</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0X</scope></search><sort><creationdate>20160201</creationdate><title>Prediction of needle heating in an industrial sewing machine</title><author>Mazari, Adnan ; Bal, Kausik ; Havelka, Antonin</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c342t-7f2eb21f04f9ea093145a32bb28f96878df9465fc7e436001a429333e547313d3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2016</creationdate><topic>Fabrics</topic><topic>Finite element analysis</topic><topic>Friction</topic><topic>Heating</topic><topic>Mathematical analysis</topic><topic>Mathematical models</topic><topic>Needles</topic><topic>Productivity</topic><topic>Sewing</topic><topic>Studies</topic><topic>Textiles</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Mazari, Adnan</creatorcontrib><creatorcontrib>Bal, Kausik</creatorcontrib><creatorcontrib>Havelka, Antonin</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Engineered Materials Abstracts</collection><collection>Agricultural Science Collection</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Natural Science Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>Agricultural & Environmental Science Collection</collection><collection>ProQuest Central Essentials</collection><collection>eLibrary</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>Natural Science Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>UK & Ireland Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Agricultural Science Database</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>SIRS Editorial</collection><jtitle>Textile research journal</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Mazari, Adnan</au><au>Bal, Kausik</au><au>Havelka, Antonin</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Prediction of needle heating in an industrial sewing machine</atitle><jtitle>Textile research journal</jtitle><date>2016-02-01</date><risdate>2016</risdate><volume>86</volume><issue>3</issue><spage>302</spage><epage>310</epage><pages>302-310</pages><issn>0040-5175</issn><eissn>1746-7748</eissn><abstract>In industrial sewing, needle heating is a key problem that limits the further increase of sewing speed, and hence the productivity. Heat is generated during the sewing process because of friction between the needle and the sewing thread as well as between the needle and the fabric. The high temperature of the needle affects the quality and productivity of the sewing. The problem of needle temperature rise due to friction heat generation is considered in this paper and a simple analytical model is developed to predict needle temperature. The predicted needle temperature is compared with the experimental results by the inserted thermocouple method. Some of the process parameters, used as input variables, were also measured experimentally and experimentally observed values of needle temperature were compared with the theoretical prediction. It was observed that the temperature of the needle increases significantly with the presence of the sewing thread. Both the theory and the experimental results show that the needle temperature increases linearly with the machine speed within the ranges studied.</abstract><cop>London, England</cop><pub>SAGE Publications</pub><doi>10.1177/0040517515586160</doi><tpages>9</tpages></addata></record> |
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| subjects | Fabrics Finite element analysis Friction Heating Mathematical analysis Mathematical models Needles Productivity Sewing Studies Textiles |
| title | Prediction of needle heating in an industrial sewing machine |
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