Residual stress in copper paste films on alumina substrates

The mechanical properties of metal conductor layers strongly influence the reliability of high-power electrical modules. In this study, the microstructure, elastic modulus, and residual stress during temperature cycling of screen-printed sintered paste films were evaluated to develop guidelines for...

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Veröffentlicht in:Journal of materials science. Materials in electronics 2015-07, Vol.26 (7), p.4823-4829
Hauptverfasser: Fukuda, S., Shimada, K., Izu, N., Shin, W., Hirao, K., Sandou, M., Murayama, N.
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container_end_page 4829
container_issue 7
container_start_page 4823
container_title Journal of materials science. Materials in electronics
container_volume 26
creator Fukuda, S.
Shimada, K.
Izu, N.
Shin, W.
Hirao, K.
Sandou, M.
Murayama, N.
description The mechanical properties of metal conductor layers strongly influence the reliability of high-power electrical modules. In this study, the microstructure, elastic modulus, and residual stress during temperature cycling of screen-printed sintered paste films were evaluated to develop guidelines for designing metal conductor layers to the module. The number of pores decreased and the elastic modulus increased for paste films sintered at higher temperatures. These films deformed plastically at lower temperatures when heated from room temperature; those that had been sintered at the highest temperature of 800 °C showed the highest maximum compressive stress, which was still approximately one third smaller than that of copper electroplated films. All films developed creep deformation above 200 °C during both heating and cooling processes. The substrate under the film was considered to affect the residual stress in the elastic-deformation area owing to its coefficient of linear thermal expansion and to not affect the residual stress in the creep-deformation area.
doi_str_mv 10.1007/s10854-015-2953-z
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subjects ALUMINUM OXIDE
Characterization and Evaluation of Materials
Chemistry and Materials Science
Conductors (devices)
Copper
Elastic modulus
ELECTROPLATING
Materials Science
MECHANICAL PROPERTIES
Modules
Optical and Electronic Materials
Pastes
RESIDUAL STRESS
SINTERING
STRESS
Thermal expansion
title Residual stress in copper paste films on alumina substrates
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