Tailoring of functionally graded zirconia–mullite/alumina ceramics

A new tailored zirconia–mullite/(0–100vol%) alumina as functionally graded ceramics (FGCs) was designed and synthesized by reaction sintering of zircon and alumina. Zircon and alumina powder mixtures were mixed, stacked, compacted in a cylindrical die and sintered. The sintered samples made of 11 la...

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Veröffentlicht in:Journal of the European Ceramic Society 2012-07, Vol.32 (8), p.1561-1573
Hauptverfasser: Ewais, Emad M.M., Besisa, Dina Hussien Amin, Zaki, Zaki Ismail, Kandil, Abd El Hakim Taha
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container_end_page 1573
container_issue 8
container_start_page 1561
container_title Journal of the European Ceramic Society
container_volume 32
creator Ewais, Emad M.M.
Besisa, Dina Hussien Amin
Zaki, Zaki Ismail
Kandil, Abd El Hakim Taha
description A new tailored zirconia–mullite/(0–100vol%) alumina as functionally graded ceramics (FGCs) was designed and synthesized by reaction sintering of zircon and alumina. Zircon and alumina powder mixtures were mixed, stacked, compacted in a cylindrical die and sintered. The sintered samples made of 11 layers and varied gradually in composition by 10vol% from one layer to the other layer (i.e. from zirconia–mullite layer to alumina layer) resulted in continuous functionally graded ceramics without sharp interfaces. Phase composition and densification behaviors of the samples were investigated. Microstructure, mechanical and thermal properties of FGC and its non-layered composites were studied. Results showed that the tailored FGZM/A gave continuous homogenous structure with highly improved physical, mechanical and thermal properties. The different properties of tailored FGZM/A recorded average values or rather better of its non-layered composites which gave a new way for material design.
doi_str_mv 10.1016/j.jeurceramsoc.2012.01.016
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subjects Aluminum oxide
Ceramics
Densification
FGZM/A
Functionally gradient materials
Mechanical properties
Microstructure
Sintering
Thermal properties
Zircon
title Tailoring of functionally graded zirconia–mullite/alumina ceramics
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