Fatigue life estimation of pitted 12% Cr steam turbine blade steel in different environments and at different stress ratios

The influence of corrosion pits on the endurable fatigue loading in different environments and at various stress ratios has been investigated for 12% Cr steam turbine blade steel. Very high cycle fatigue measurements were performed using ultrasonic fatigue testing technique with superimposed static...

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Veröffentlicht in:International journal of fatigue 2014-08, Vol.65, p.33-43
Hauptverfasser: Schönbauer, Bernd M., Stanzl-Tschegg, Stefanie E., Perlega, Andrea, Salzman, Ronald N., Rieger, Neville F., Zhou, Shengqi, Turnbull, Alan, Gandy, David
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container_end_page 43
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container_start_page 33
container_title International journal of fatigue
container_volume 65
creator Schönbauer, Bernd M.
Stanzl-Tschegg, Stefanie E.
Perlega, Andrea
Salzman, Ronald N.
Rieger, Neville F.
Zhou, Shengqi
Turnbull, Alan
Gandy, David
description The influence of corrosion pits on the endurable fatigue loading in different environments and at various stress ratios has been investigated for 12% Cr steam turbine blade steel. Very high cycle fatigue measurements were performed using ultrasonic fatigue testing technique with superimposed static load at stress ratios ranging from R=0.05 to R=0.9. Fatigue crack growth rate (FCGR) measurements in the near threshold regime and S–N tests were conducted at a temperature of 90°C in air, de-aerated 300ppbCl− solution and aerated 6ppmCl− solution. The influence of corrosion pits on the fatigue limit was determined with artificially generated corrosion pits. It was found that the FCGRs in solution are lower and the threshold stress intensity factor ranges ΔKth are higher than in air. Fracture surface investigation with scanning electron microscope and roughness measurement were made which suggest oxide and roughness induced crack closure as the most appropriate explanation. Data evaluation of fatigue life tests with pre-pitted specimens supports the applicability of treating pits as effective cracks. An estimation for the stress intensity factor range of pits which allows determining the endurable fatigue loading was empirically found.
doi_str_mv 10.1016/j.ijfatigue.2013.10.003
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Very high cycle fatigue measurements were performed using ultrasonic fatigue testing technique with superimposed static load at stress ratios ranging from R=0.05 to R=0.9. Fatigue crack growth rate (FCGR) measurements in the near threshold regime and S–N tests were conducted at a temperature of 90°C in air, de-aerated 300ppbCl− solution and aerated 6ppmCl− solution. The influence of corrosion pits on the fatigue limit was determined with artificially generated corrosion pits. It was found that the FCGRs in solution are lower and the threshold stress intensity factor ranges ΔKth are higher than in air. Fracture surface investigation with scanning electron microscope and roughness measurement were made which suggest oxide and roughness induced crack closure as the most appropriate explanation. Data evaluation of fatigue life tests with pre-pitted specimens supports the applicability of treating pits as effective cracks. 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subjects 12% Cr steam turbine blade steel
Chromium
Corrosion
Corrosion fatigue
Fatigue (materials)
Fatigue crack growth rate
Kitagawa–Takahashi diagram
Pits
Pitting corrosion
Roughness
Scanning electron microscopy
Stress ratio
Very high cycle fatigue
title Fatigue life estimation of pitted 12% Cr steam turbine blade steel in different environments and at different stress ratios
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