Effect of flame-sprayed Al–12Si coatings on the failure behaviour of pressurized fibre-reinforced composite tubes

Internal pressurization testing at room temperature was performed to evaluate the effect of flame-spraying aluminum-12silicon on the leakage behavior of fibre-reinforced composite tubes fabricated by filament winding, and covered with garnet sand. A group of specimens were completely coated with flame-sprayed metal particles and another set remained uncoated. t-tests were conducted at a significance level of α = 0.05 to analyze the effect of the coating on the leakage behavior of the specimens. Ultraviolet imaging was used to illustrate a characteristic leakage pattern of the composite tubes. Coated specimens exhibited slightly higher mean leakage and burst pressures than the uncoated specimens. The t-test results provided strong statistical evidence that the flame spraying process employed did not damage the filament wound tubes covered with garnet sand.