A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test

This paper proposes a machining test to parameterize error motions, or position-dependent geometric errors, of rotary axes in a five-axis machine tool. At the given set of angular positions of rotary axes, a square-shaped step is machined by a straight end mill. By measuring geometric errors of the...

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Veröffentlicht in:International journal of machine tools & manufacture 2014-11, Vol.86, p.81-88
Hauptverfasser: Ibaraki, Soichi, Ota, Yusuke
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Ota, Yusuke
description This paper proposes a machining test to parameterize error motions, or position-dependent geometric errors, of rotary axes in a five-axis machine tool. At the given set of angular positions of rotary axes, a square-shaped step is machined by a straight end mill. By measuring geometric errors of the finished test piece, the position and the orientation of rotary axis average lines (location errors), as well as position-dependent geometric errors of rotary axes, can be numerically identified based on the machine׳s kinematic model. Furthermore, by consequently performing the proposed machining test, one can quantitatively observe how error motions of rotary axes change due to thermal deformation induced mainly by spindle rotation. Experimental demonstration is presented.
doi_str_mv 10.1016/j.ijmachtools.2014.07.005
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subjects Angular position
Deformation
Error analysis
Error calibration
Error motion
Errors
Five-axis machine tool
Location error
Machine tools
Machining
Machining test
Mathematical models
Position (location)
Thermal deformation
title A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test
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