A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test
This paper proposes a machining test to parameterize error motions, or position-dependent geometric errors, of rotary axes in a five-axis machine tool. At the given set of angular positions of rotary axes, a square-shaped step is machined by a straight end mill. By measuring geometric errors of the...
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Veröffentlicht in: | International journal of machine tools & manufacture 2014-11, Vol.86, p.81-88 |
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creator | Ibaraki, Soichi Ota, Yusuke |
description | This paper proposes a machining test to parameterize error motions, or position-dependent geometric errors, of rotary axes in a five-axis machine tool. At the given set of angular positions of rotary axes, a square-shaped step is machined by a straight end mill. By measuring geometric errors of the finished test piece, the position and the orientation of rotary axis average lines (location errors), as well as position-dependent geometric errors of rotary axes, can be numerically identified based on the machine׳s kinematic model. Furthermore, by consequently performing the proposed machining test, one can quantitatively observe how error motions of rotary axes change due to thermal deformation induced mainly by spindle rotation. Experimental demonstration is presented. |
doi_str_mv | 10.1016/j.ijmachtools.2014.07.005 |
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At the given set of angular positions of rotary axes, a square-shaped step is machined by a straight end mill. By measuring geometric errors of the finished test piece, the position and the orientation of rotary axis average lines (location errors), as well as position-dependent geometric errors of rotary axes, can be numerically identified based on the machine׳s kinematic model. Furthermore, by consequently performing the proposed machining test, one can quantitatively observe how error motions of rotary axes change due to thermal deformation induced mainly by spindle rotation. Experimental demonstration is presented.</description><subject>Angular position</subject><subject>Deformation</subject><subject>Error analysis</subject><subject>Error calibration</subject><subject>Error motion</subject><subject>Errors</subject><subject>Five-axis machine tool</subject><subject>Location error</subject><subject>Machine tools</subject><subject>Machining</subject><subject>Machining test</subject><subject>Mathematical models</subject><subject>Position (location)</subject><subject>Thermal deformation</subject><issn>0890-6955</issn><issn>1879-2170</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><recordid>eNqNkEFP3DAQha2KSizQ_-Deekk6s8ax94hWLVRC4gJny7En4FUSb22D2mt_OQ7pgSOnsTzvvZn5GPuK0CJg9_3QhsNk3VOJccztFvCyBdUCyE9sg1rtmi0qOGEb0Dtoup2Up-ws5wMAoBa4Yf-u-GIPc5gfeaFceInc2TH0yRbiKRab_nL7J2ROKcXEp1hCnDOPAx_CCzVvrTWC-NsW3M6eh1Lr8TgGZxf9klqeKE125J6GWB_rd514wT4Pdsz05X89Zw8_f9zvb5rbu-tf-6vbxkmUpUHbaxIkfY9C91J01nqvAa0Xl5qkAGtdVQrVeafAe9z2HfpOaK-8JSXFOfu25h5T_P1cB5spZEfjaGeKz9lgp7BDrZWq0t0qdSnmnGgwxxSmSsIgmIW7OZh33M3C3YAylXv17lcv1VteAiWTXaDZkQ-JXDE-hg-kvAJro5XL</recordid><startdate>20141101</startdate><enddate>20141101</enddate><creator>Ibaraki, Soichi</creator><creator>Ota, Yusuke</creator><general>Elsevier Ltd</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>8BQ</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope><scope>JG9</scope></search><sort><creationdate>20141101</creationdate><title>A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test</title><author>Ibaraki, Soichi ; Ota, Yusuke</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c515t-1ab8e3e5db138b536aadd801ad348e530aacc51376dc70dd12b61d638d7dae753</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2014</creationdate><topic>Angular position</topic><topic>Deformation</topic><topic>Error analysis</topic><topic>Error calibration</topic><topic>Error motion</topic><topic>Errors</topic><topic>Five-axis machine tool</topic><topic>Location error</topic><topic>Machine tools</topic><topic>Machining</topic><topic>Machining test</topic><topic>Mathematical models</topic><topic>Position (location)</topic><topic>Thermal deformation</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Ibaraki, Soichi</creatorcontrib><creatorcontrib>Ota, Yusuke</creatorcontrib><collection>CrossRef</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>Materials Research Database</collection><jtitle>International journal of machine tools & manufacture</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Ibaraki, Soichi</au><au>Ota, Yusuke</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test</atitle><jtitle>International journal of machine tools & manufacture</jtitle><date>2014-11-01</date><risdate>2014</risdate><volume>86</volume><spage>81</spage><epage>88</epage><pages>81-88</pages><issn>0890-6955</issn><eissn>1879-2170</eissn><abstract>This paper proposes a machining test to parameterize error motions, or position-dependent geometric errors, of rotary axes in a five-axis machine tool. At the given set of angular positions of rotary axes, a square-shaped step is machined by a straight end mill. By measuring geometric errors of the finished test piece, the position and the orientation of rotary axis average lines (location errors), as well as position-dependent geometric errors of rotary axes, can be numerically identified based on the machine׳s kinematic model. Furthermore, by consequently performing the proposed machining test, one can quantitatively observe how error motions of rotary axes change due to thermal deformation induced mainly by spindle rotation. Experimental demonstration is presented.</abstract><pub>Elsevier Ltd</pub><doi>10.1016/j.ijmachtools.2014.07.005</doi><tpages>8</tpages><oa>free_for_read</oa></addata></record> |
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subjects | Angular position Deformation Error analysis Error calibration Error motion Errors Five-axis machine tool Location error Machine tools Machining Machining test Mathematical models Position (location) Thermal deformation |
title | A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test |
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