Extraction of metal values from waste spent petroleum catalyst using acidic solutions

► Extraction of Mo, Co and Al was carried out using H2SO4 and HNO3 solution. ► Leaching efficiency was significantly higher using H2SO4+HNO3 than only H2SO4. ► Temperature and [HNO3] are found as key factors especially on leaching of Mo. ► Under optimum conditions, 99.7% Mo, 99.6% Co and 14.9% Al we...

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Veröffentlicht in:Separation and purification technology 2012-11, Vol.101, p.85-90
Hauptverfasser: Barik, S.P., Park, K.H., Parhi, P.K., Park, J.T., Nam, C.W.
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creator Barik, S.P.
Park, K.H.
Parhi, P.K.
Park, J.T.
Nam, C.W.
description ► Extraction of Mo, Co and Al was carried out using H2SO4 and HNO3 solution. ► Leaching efficiency was significantly higher using H2SO4+HNO3 than only H2SO4. ► Temperature and [HNO3] are found as key factors especially on leaching of Mo. ► Under optimum conditions, 99.7% Mo, 99.6% Co and 14.9% Al were extracted. The extraction of molybdenum and cobalt from spent petroleum catalyst (Co–Mo/Al2O3) was investigated using sulphuric and nitric acid solution. Direct leaching of spent catalyst with sulphuric acid was not effective, whereas the combination of sulphuric and nitric acid was significant for the recovery of both molybdenum and cobalt. The effect of experimental factors such as reaction time, acid concentration, temperature, solid–liquid ratio and particle size were studied to determine the best conditions for the solubilisation of metal values. The parameters, temperature and nitric acid concentration are found to be critical factors especially on leaching of molybdenum from the spent catalyst. Under optimum conditions (pulp density 10% (w/v), [H2SO4] 0.5M, [HNO3] 4.0M, particle size 51–70μm, temperature 50°C and time 5h), about 99.7% of molybdenum and 99.6% of cobalt could be extracted with 14.9% extraction of aluminium.
doi_str_mv 10.1016/j.seppur.2012.09.020
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The extraction of molybdenum and cobalt from spent petroleum catalyst (Co–Mo/Al2O3) was investigated using sulphuric and nitric acid solution. Direct leaching of spent catalyst with sulphuric acid was not effective, whereas the combination of sulphuric and nitric acid was significant for the recovery of both molybdenum and cobalt. The effect of experimental factors such as reaction time, acid concentration, temperature, solid–liquid ratio and particle size were studied to determine the best conditions for the solubilisation of metal values. The parameters, temperature and nitric acid concentration are found to be critical factors especially on leaching of molybdenum from the spent catalyst. Under optimum conditions (pulp density 10% (w/v), [H2SO4] 0.5M, [HNO3] 4.0M, particle size 51–70μm, temperature 50°C and time 5h), about 99.7% of molybdenum and 99.6% of cobalt could be extracted with 14.9% extraction of aluminium.</description><identifier>ISSN: 1383-5866</identifier><identifier>EISSN: 1873-3794</identifier><identifier>DOI: 10.1016/j.seppur.2012.09.020</identifier><language>eng</language><publisher>Kidlington: Elsevier B.V</publisher><subject>aluminum ; Applied sciences ; Catalysis ; Catalysts ; Catalytic reactions ; Chemical engineering ; Chemistry ; Cobalt ; Crude oil ; Crystallization, leaching, miscellaneous separations ; Exact sciences and technology ; Extraction ; General and physical chemistry ; H2SO4 ; HNO3 ; Leaching ; Molybdenum ; Nitric acid ; Particle size ; petroleum ; pulp ; Reactors ; Recovery ; solubilization ; Spent petroleum catalyst ; sulfuric acid ; temperature ; Theory of reactions, general kinetics. Catalysis. 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The extraction of molybdenum and cobalt from spent petroleum catalyst (Co–Mo/Al2O3) was investigated using sulphuric and nitric acid solution. Direct leaching of spent catalyst with sulphuric acid was not effective, whereas the combination of sulphuric and nitric acid was significant for the recovery of both molybdenum and cobalt. The effect of experimental factors such as reaction time, acid concentration, temperature, solid–liquid ratio and particle size were studied to determine the best conditions for the solubilisation of metal values. The parameters, temperature and nitric acid concentration are found to be critical factors especially on leaching of molybdenum from the spent catalyst. Under optimum conditions (pulp density 10% (w/v), [H2SO4] 0.5M, [HNO3] 4.0M, particle size 51–70μm, temperature 50°C and time 5h), about 99.7% of molybdenum and 99.6% of cobalt could be extracted with 14.9% extraction of aluminium.</description><subject>aluminum</subject><subject>Applied sciences</subject><subject>Catalysis</subject><subject>Catalysts</subject><subject>Catalytic reactions</subject><subject>Chemical engineering</subject><subject>Chemistry</subject><subject>Cobalt</subject><subject>Crude oil</subject><subject>Crystallization, leaching, miscellaneous separations</subject><subject>Exact sciences and technology</subject><subject>Extraction</subject><subject>General and physical chemistry</subject><subject>H2SO4</subject><subject>HNO3</subject><subject>Leaching</subject><subject>Molybdenum</subject><subject>Nitric acid</subject><subject>Particle size</subject><subject>petroleum</subject><subject>pulp</subject><subject>Reactors</subject><subject>Recovery</subject><subject>solubilization</subject><subject>Spent petroleum catalyst</subject><subject>sulfuric acid</subject><subject>temperature</subject><subject>Theory of reactions, general kinetics. 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The extraction of molybdenum and cobalt from spent petroleum catalyst (Co–Mo/Al2O3) was investigated using sulphuric and nitric acid solution. Direct leaching of spent catalyst with sulphuric acid was not effective, whereas the combination of sulphuric and nitric acid was significant for the recovery of both molybdenum and cobalt. The effect of experimental factors such as reaction time, acid concentration, temperature, solid–liquid ratio and particle size were studied to determine the best conditions for the solubilisation of metal values. The parameters, temperature and nitric acid concentration are found to be critical factors especially on leaching of molybdenum from the spent catalyst. Under optimum conditions (pulp density 10% (w/v), [H2SO4] 0.5M, [HNO3] 4.0M, particle size 51–70μm, temperature 50°C and time 5h), about 99.7% of molybdenum and 99.6% of cobalt could be extracted with 14.9% extraction of aluminium.</abstract><cop>Kidlington</cop><pub>Elsevier B.V</pub><doi>10.1016/j.seppur.2012.09.020</doi><tpages>6</tpages></addata></record>
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source Elsevier ScienceDirect Journals
subjects aluminum
Applied sciences
Catalysis
Catalysts
Catalytic reactions
Chemical engineering
Chemistry
Cobalt
Crude oil
Crystallization, leaching, miscellaneous separations
Exact sciences and technology
Extraction
General and physical chemistry
H2SO4
HNO3
Leaching
Molybdenum
Nitric acid
Particle size
petroleum
pulp
Reactors
Recovery
solubilization
Spent petroleum catalyst
sulfuric acid
temperature
Theory of reactions, general kinetics. Catalysis. Nomenclature, chemical documentation, computer chemistry
title Extraction of metal values from waste spent petroleum catalyst using acidic solutions
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