Corrosion performance of Zn-Mg-Al coated steel in accelerated corrosion tests used in the automotive industry and field exposures

The corrosion performance of Zn–Mg(1–2%)–Al(1–2%) (ZMA) coatings has been compared to zinc–iron alloy (galvannealed, GA) and zinc–aluminum coating (Zn–5Al, Galfan) as well as to conventional zinc coatings produced by hot‐dip galvanization (HDG) and electrogalvanization (EG). For this purpose, cosmet...

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Veröffentlicht in:Materials and corrosion 2013-11, Vol.64 (11), p.969-978
Hauptverfasser: LeBozec, N., Thierry, D., Peltola, A., Luxem, L., Luckeneder, G., Marchiaro, G., Rohwerder, M.
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container_end_page 978
container_issue 11
container_start_page 969
container_title Materials and corrosion
container_volume 64
creator LeBozec, N.
Thierry, D.
Peltola, A.
Luxem, L.
Luckeneder, G.
Marchiaro, G.
Rohwerder, M.
description The corrosion performance of Zn–Mg(1–2%)–Al(1–2%) (ZMA) coatings has been compared to zinc–iron alloy (galvannealed, GA) and zinc–aluminum coating (Zn–5Al, Galfan) as well as to conventional zinc coatings produced by hot‐dip galvanization (HDG) and electrogalvanization (EG). For this purpose, cosmetic samples (painted and uncoated) and hem‐flange panels were produced. Their corrosion performance was compared in three different accelerated corrosion tests, as regularly used by the automotive industry, e.g., VDA621‐415, N‐VDA (VDA233‐102), and Volvo STD 423‐0014. As can be concluded from our results, the behavior of ZMA coatings was strongly dependent on the testing conditions as well as on the configuration of the samples. The advantageous effect of ZMA coating was more pronounced in open situations than in confined ones, irrespective of the testing conditions. ZMA coatings provided a significant improvement in comparison to conventional coatings in tests involving a significant salt load such as VDA621‐415 or neutral salt spray especially on cosmetic configurations. By contrast, the beneficial effect of ZMA coatings was less obvious in tests with lower salt load (VDA233‐102, Volvo STD423‐0014), particularly when considering cosmetic corrosion on painted samples and corrosion in confinement. Interestingly, no significant differences were observed between samples with varying Al and Mg content in the metallic coating (1–2% each). The results were compared to data from field exposure at stationary sites.
doi_str_mv 10.1002/maco.201206959
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For this purpose, cosmetic samples (painted and uncoated) and hem‐flange panels were produced. Their corrosion performance was compared in three different accelerated corrosion tests, as regularly used by the automotive industry, e.g., VDA621‐415, N‐VDA (VDA233‐102), and Volvo STD 423‐0014. As can be concluded from our results, the behavior of ZMA coatings was strongly dependent on the testing conditions as well as on the configuration of the samples. The advantageous effect of ZMA coating was more pronounced in open situations than in confined ones, irrespective of the testing conditions. ZMA coatings provided a significant improvement in comparison to conventional coatings in tests involving a significant salt load such as VDA621‐415 or neutral salt spray especially on cosmetic configurations. By contrast, the beneficial effect of ZMA coatings was less obvious in tests with lower salt load (VDA233‐102, Volvo STD423‐0014), particularly when considering cosmetic corrosion on painted samples and corrosion in confinement. Interestingly, no significant differences were observed between samples with varying Al and Mg content in the metallic coating (1–2% each). The results were compared to data from field exposure at stationary sites.</description><identifier>ISSN: 0947-5117</identifier><identifier>EISSN: 1521-4176</identifier><identifier>DOI: 10.1002/maco.201206959</identifier><identifier>CODEN: MTCREQ</identifier><language>eng</language><publisher>Weinheim: WILEY-VCH Verlag</publisher><subject>accelerated tests ; Applications ; Applied sciences ; Automobiles ; automotive ; Automotive components ; Automotive engineering ; Automotive industry ; Coatings ; Corrosion ; Corrosion environments ; Corrosion tests ; Cosmetics ; Engineering techniques in metallurgy. Applications. 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For this purpose, cosmetic samples (painted and uncoated) and hem‐flange panels were produced. Their corrosion performance was compared in three different accelerated corrosion tests, as regularly used by the automotive industry, e.g., VDA621‐415, N‐VDA (VDA233‐102), and Volvo STD 423‐0014. As can be concluded from our results, the behavior of ZMA coatings was strongly dependent on the testing conditions as well as on the configuration of the samples. The advantageous effect of ZMA coating was more pronounced in open situations than in confined ones, irrespective of the testing conditions. ZMA coatings provided a significant improvement in comparison to conventional coatings in tests involving a significant salt load such as VDA621‐415 or neutral salt spray especially on cosmetic configurations. 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For this purpose, cosmetic samples (painted and uncoated) and hem‐flange panels were produced. Their corrosion performance was compared in three different accelerated corrosion tests, as regularly used by the automotive industry, e.g., VDA621‐415, N‐VDA (VDA233‐102), and Volvo STD 423‐0014. As can be concluded from our results, the behavior of ZMA coatings was strongly dependent on the testing conditions as well as on the configuration of the samples. The advantageous effect of ZMA coating was more pronounced in open situations than in confined ones, irrespective of the testing conditions. ZMA coatings provided a significant improvement in comparison to conventional coatings in tests involving a significant salt load such as VDA621‐415 or neutral salt spray especially on cosmetic configurations. 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subjects accelerated tests
Applications
Applied sciences
Automobiles
automotive
Automotive components
Automotive engineering
Automotive industry
Coatings
Corrosion
Corrosion environments
Corrosion tests
Cosmetics
Engineering techniques in metallurgy. Applications. Other aspects
Exact sciences and technology
field exposure
Iron alloys
Metals. Metallurgy
Steel
Zinc base alloys
Zn-Mg-Al coatings
title Corrosion performance of Zn-Mg-Al coated steel in accelerated corrosion tests used in the automotive industry and field exposures
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