Fine structuration of low-temperature co-fired ceramic (LTCC) microreactors

The development of microreactors that operate under harsh conditions is always of great interest for many applications. Here we present a microfabrication process based on low-temperature co-fired ceramic (LTCC) technology for producing microreactors which are able to perform chemical processes at e...

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Veröffentlicht in:Lab on a chip 2015-01, Vol.15 (2), p.563-574
Hauptverfasser: Jiang, Bo, Haber, Julien, Renken, Albert, Muralt, Paul, Kiwi-Minsker, Lioubov, Maeder, Thomas
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container_end_page 574
container_issue 2
container_start_page 563
container_title Lab on a chip
container_volume 15
creator Jiang, Bo
Haber, Julien
Renken, Albert
Muralt, Paul
Kiwi-Minsker, Lioubov
Maeder, Thomas
description The development of microreactors that operate under harsh conditions is always of great interest for many applications. Here we present a microfabrication process based on low-temperature co-fired ceramic (LTCC) technology for producing microreactors which are able to perform chemical processes at elevated temperature (>400 °C) and against concentrated harsh chemicals such as sodium hydroxide, sulfuric acid and hydrochloric acid. Various micro-scale cavities and/or fluidic channels were successfully fabricated in these microreactors using a set of combined and optimized LTCC manufacturing processes. Among them, it has been found that laser micromachining and multi-step low-pressure lamination are particularly critical to the fabrication and quality of these microreactors. Demonstration of LTCC microreactors with various embedded fluidic structures is illustrated with a number of examples, including micro-mixers for studies of exothermic reactions, multiple-injection microreactors for ionone production, and high-temperature microreactors for portable hydrogen generation.
doi_str_mv 10.1039/c4lc01105h
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source Royal Society Of Chemistry Journals; Alma/SFX Local Collection
subjects Ceramics
Channels
Exothermic reactions
Fluidics
Holes
Hydrochloric acid
Micromachining
Microreactors
Sodium hydroxide
title Fine structuration of low-temperature co-fired ceramic (LTCC) microreactors
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