Optimization of Lead and Silver Extraction from Zinc Plant Residues in the Presence of Calcium Hypochlorite Using Statistical Design of Experiments

In this work, a chloride/hypochlorite leaching process was performed for zinc plant residues. Sodium chloride and calcium hypochlorite were used as leaching and oxidizing agents, respectively. Fractional factorial method has been used to test main effects, and interactions among factors were investi...

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Veröffentlicht in:Metallurgical and materials transactions. B, Process metallurgy and materials processing science Process metallurgy and materials processing science, 2014-12, Vol.45 (6), p.2018-2026
Hauptverfasser: Behnajady, Bahram, Moghaddam, Javad
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description In this work, a chloride/hypochlorite leaching process was performed for zinc plant residues. Sodium chloride and calcium hypochlorite were used as leaching and oxidizing agents, respectively. Fractional factorial method has been used to test main effects, and interactions among factors were investigated. The statistical software named Design-Expert 7 has been utilized to design experiments and subsequent analysis. Parameters and their levels were reaction time ( t  = 16 and 120 minutes), reaction temperature [ T  = 303 K and 343 K (30 °C and 70 °C)], solid-to-liquid ratio ( S / L   =  1/6 and 1/38), pH (pH = 0.5 and 2), and Ca(OCl) 2 concentration ( C  = 0.6 and 3 g/L). Analysis of variance was also employed to determine the relationship between experimental conditions and yield levels. Results showed that reaction temperature and pH were significant parameters for both lead and silver extractions but solid-to-liquid ratio had significant effect only on lead extraction. Increasing pH reduced leaching efficiency of lead and silver. However, increasing reaction temperature promoted the extraction of lead and silver. Ultimate optimum conditions from this study were t 1 : 16 min, T 2 : 343 K (70 °C), ( S / L ) 2 : 1/38, pH 1 : 0.5, and C 1 : 0.6 g/L. Under these conditions, extractions of lead and silver were 93.60 and 49.21 pct, respectively.
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B, Process metallurgy and materials processing science</title><addtitle>Metall Mater Trans B</addtitle><description>In this work, a chloride/hypochlorite leaching process was performed for zinc plant residues. Sodium chloride and calcium hypochlorite were used as leaching and oxidizing agents, respectively. Fractional factorial method has been used to test main effects, and interactions among factors were investigated. The statistical software named Design-Expert 7 has been utilized to design experiments and subsequent analysis. Parameters and their levels were reaction time ( t  = 16 and 120 minutes), reaction temperature [ T  = 303 K and 343 K (30 °C and 70 °C)], solid-to-liquid ratio ( S / L   =  1/6 and 1/38), pH (pH = 0.5 and 2), and Ca(OCl) 2 concentration ( C  = 0.6 and 3 g/L). Analysis of variance was also employed to determine the relationship between experimental conditions and yield levels. 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B, Process metallurgy and materials processing science</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Behnajady, Bahram</au><au>Moghaddam, Javad</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Optimization of Lead and Silver Extraction from Zinc Plant Residues in the Presence of Calcium Hypochlorite Using Statistical Design of Experiments</atitle><jtitle>Metallurgical and materials transactions. B, Process metallurgy and materials processing science</jtitle><stitle>Metall Mater Trans B</stitle><date>2014-12-01</date><risdate>2014</risdate><volume>45</volume><issue>6</issue><spage>2018</spage><epage>2026</epage><pages>2018-2026</pages><issn>1073-5615</issn><eissn>1543-1916</eissn><coden>MTTBCR</coden><abstract>In this work, a chloride/hypochlorite leaching process was performed for zinc plant residues. Sodium chloride and calcium hypochlorite were used as leaching and oxidizing agents, respectively. Fractional factorial method has been used to test main effects, and interactions among factors were investigated. The statistical software named Design-Expert 7 has been utilized to design experiments and subsequent analysis. Parameters and their levels were reaction time ( t  = 16 and 120 minutes), reaction temperature [ T  = 303 K and 343 K (30 °C and 70 °C)], solid-to-liquid ratio ( S / L   =  1/6 and 1/38), pH (pH = 0.5 and 2), and Ca(OCl) 2 concentration ( C  = 0.6 and 3 g/L). Analysis of variance was also employed to determine the relationship between experimental conditions and yield levels. Results showed that reaction temperature and pH were significant parameters for both lead and silver extractions but solid-to-liquid ratio had significant effect only on lead extraction. Increasing pH reduced leaching efficiency of lead and silver. However, increasing reaction temperature promoted the extraction of lead and silver. Ultimate optimum conditions from this study were t 1 : 16 min, T 2 : 343 K (70 °C), ( S / L ) 2 : 1/38, pH 1 : 0.5, and C 1 : 0.6 g/L. Under these conditions, extractions of lead and silver were 93.60 and 49.21 pct, respectively.</abstract><cop>Boston</cop><pub>Springer US</pub><doi>10.1007/s11663-014-0130-z</doi><tpages>9</tpages></addata></record>
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subjects Applied sciences
Calcium
Calcium hypochlorite
Characterization and Evaluation of Materials
Chemistry and Materials Science
Exact sciences and technology
Extraction
Extraction processes
Flowers & plants
Leaching
Lead
Materials Science
Metallic Materials
Metals. Metallurgy
Nanotechnology
Optimization
Optimization techniques
Production of metals
Residues
Silver
Statistical analysis
Structural Materials
Surfaces and Interfaces
Thin Films
Zinc
title Optimization of Lead and Silver Extraction from Zinc Plant Residues in the Presence of Calcium Hypochlorite Using Statistical Design of Experiments
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