A process model for the compaction and saturation of partially impregnated thermoset prepreg tapes

Automated manufacturing of composite materials is key to reducing cost and improving consistency in part quality. Modeling of manufacturing processes can identify influential material, geometric, and process variables, while providing a framework for their optimization and control. A process model h...

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Veröffentlicht in:Composites. Part A, Applied science and manufacturing Applied science and manufacturing, 2014-09, Vol.64, p.234-244
Hauptverfasser: Gangloff, John J., Simacek, Pavel, Sinha, Shatil, Advani, Suresh G.
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container_end_page 244
container_issue
container_start_page 234
container_title Composites. Part A, Applied science and manufacturing
container_volume 64
creator Gangloff, John J.
Simacek, Pavel
Sinha, Shatil
Advani, Suresh G.
description Automated manufacturing of composite materials is key to reducing cost and improving consistency in part quality. Modeling of manufacturing processes can identify influential material, geometric, and process variables, while providing a framework for their optimization and control. A process model has been formulated to describe the compaction and saturation of partially impregnated thermoset prepreg tapes during their placement, using a roller compaction and vacuum consolidation. The roles of various parameters that characterize the initial prepreg tape state and the final prepreg tape state are investigated. The model yields the degree of resin saturation in the tape with changes in its thickness after being compacted, due to an external pressure. The results estimate the degree of dry fiber region within the tape, which can provide vacuum pathways for air or volatile removal before consolidation and cure. The model can be adapted for different material constitutive relationships of tape compaction and saturation.
doi_str_mv 10.1016/j.compositesa.2014.05.010
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source Elsevier ScienceDirect Journals Complete
subjects Applied sciences
Compacting
Consolidation
Constitutive relationships
Cost engineering
E. Consolidation
E. Lay-up
E. Prepreg
E. Resin flow
Exact sciences and technology
Forms of application and semi-finished materials
Laminates
Mathematical models
Polymer industry, paints, wood
Prepregs
Saturation
Technology of polymers
Thermosetting resins
title A process model for the compaction and saturation of partially impregnated thermoset prepreg tapes
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