Mechanism of corrosion protection of hot-dip aluminium–silicon coatings on steel studied by electrochemical depth profiling

•The in-depth electrochemical behaviour of aluminized steel is studied.•The outer free aluminium layer can cathodically protect the steel substrate.•The inner interdiffusion layers cannot cathodically protect the steel substrate.•Potential for cathodic protection depends on type of defect and enviro...

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Veröffentlicht in:Corrosion science 2013-11, Vol.76, p.325-336
Hauptverfasser: De Graeve, Iris, Schoukens, Ine, Lanzutti, Alex, Andreatta, Francesco, Alvarez-Pampliega, Ana, De Strycker, Joost, Fedrizzi, Lorenzo, Terryn, Herman
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container_issue
container_start_page 325
container_title Corrosion science
container_volume 76
creator De Graeve, Iris
Schoukens, Ine
Lanzutti, Alex
Andreatta, Francesco
Alvarez-Pampliega, Ana
De Strycker, Joost
Fedrizzi, Lorenzo
Terryn, Herman
description •The in-depth electrochemical behaviour of aluminized steel is studied.•The outer free aluminium layer can cathodically protect the steel substrate.•The inner interdiffusion layers cannot cathodically protect the steel substrate.•Potential for cathodic protection depends on type of defect and environment.•Galvanic series of the sublayers and Volta potential series show similar trend. The electrochemical behaviour of hot dip aluminium–silicon coatings on steel is studied in relation to the in-depth structure and composition, determined by SEM/EDX and EBSD. Progressive GDOES sputtering was used for electrochemical analysis using a micro-capillary three-electrode microcell in craters positioned in the various sublayers. Additionally, cross-sections were analyzed with SKPFM. Results show that the outer free aluminium layer of the coating is able to cathodically protect the underlying layers and substrate. Conversely, the interdiffusion layers are nobler than the steel. The galvanic series implies that cathodic protection will depend on the nature of the defect and the corrosion environment.
doi_str_mv 10.1016/j.corsci.2013.07.005
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subjects Aluminized steel
Aluminum
Applied sciences
Coatings
Corrosion
Corrosion environments
Corrosion prevention
Craters
Depth profiling
Electrochemical depth-profiling
Exact sciences and technology
GDOES
Hot dip aluminizing
Interdiffusion
Metals. Metallurgy
Micro-capillary cell
Production techniques
Protective coatings
SKPFM
Structural steels
Surface treatment
title Mechanism of corrosion protection of hot-dip aluminium–silicon coatings on steel studied by electrochemical depth profiling
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