Mathematical modeling of RDC column in extraction of base oil and computing of the energy saving

Background A mathematical modeling approach was used to obtain a simulation model to predict the performance of an industrial rotating disc contactor (RDC) in the extraction of lubricating base oils by furfural. The field data of a lube‐oil producing plant was used to validate the model. This model...

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Veröffentlicht in:Journal of chemical technology and biotechnology (1986) 2013-07, Vol.88 (7), p.1289-1294
Hauptverfasser: FakhrHoseini, Seyed Mousa, Tavakkoli, Touraj, Hatamipour, Mohammad Sadegh, Mehrkesh, Amir Hossein
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container_issue 7
container_start_page 1289
container_title Journal of chemical technology and biotechnology (1986)
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creator FakhrHoseini, Seyed Mousa
Tavakkoli, Touraj
Hatamipour, Mohammad Sadegh
Mehrkesh, Amir Hossein
description Background A mathematical modeling approach was used to obtain a simulation model to predict the performance of an industrial rotating disc contactor (RDC) in the extraction of lubricating base oils by furfural. The field data of a lube‐oil producing plant was used to validate the model. This model can be used for the parametric study of the RDC column and to investigate the effect of operational data such as solvent and feed temperatures, solvent to feed ratio, and agitation rate on the yield of extraction and on the energy saving value of the extraction. Results The mathematical modeling of RDC shows good agreement with the plant data with an accuracy of 95% and the model was used to investigate the effect of adding a co‐solvent. Conclusion Results show that by using furfural with added 2,2,4 trimethylpentane it is possible to perform the extraction process at a lower process temperature, 363.15 K, compared with 393.15 K using furfural as solvent, and also at a lower 1.3 solvent/feed ratio, compared with 1.5 when furfural alone was used for as the solvent. This process modification leads to saving of 38% of the consumed energy per cubic meter of product in the extraction process.© 2012 Society of Chemical Industry
doi_str_mv 10.1002/jctb.3974
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The field data of a lube‐oil producing plant was used to validate the model. This model can be used for the parametric study of the RDC column and to investigate the effect of operational data such as solvent and feed temperatures, solvent to feed ratio, and agitation rate on the yield of extraction and on the energy saving value of the extraction. Results The mathematical modeling of RDC shows good agreement with the plant data with an accuracy of 95% and the model was used to investigate the effect of adding a co‐solvent. Conclusion Results show that by using furfural with added 2,2,4 trimethylpentane it is possible to perform the extraction process at a lower process temperature, 363.15 K, compared with 393.15 K using furfural as solvent, and also at a lower 1.3 solvent/feed ratio, compared with 1.5 when furfural alone was used for as the solvent. 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Chem. Technol. Biotechnol</addtitle><description>Background A mathematical modeling approach was used to obtain a simulation model to predict the performance of an industrial rotating disc contactor (RDC) in the extraction of lubricating base oils by furfural. The field data of a lube‐oil producing plant was used to validate the model. This model can be used for the parametric study of the RDC column and to investigate the effect of operational data such as solvent and feed temperatures, solvent to feed ratio, and agitation rate on the yield of extraction and on the energy saving value of the extraction. Results The mathematical modeling of RDC shows good agreement with the plant data with an accuracy of 95% and the model was used to investigate the effect of adding a co‐solvent. Conclusion Results show that by using furfural with added 2,2,4 trimethylpentane it is possible to perform the extraction process at a lower process temperature, 363.15 K, compared with 393.15 K using furfural as solvent, and also at a lower 1.3 solvent/feed ratio, compared with 1.5 when furfural alone was used for as the solvent. 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subjects Applied sciences
Chemical engineering
co-solvent
energy saving
Exact sciences and technology
Liquid-liquid extraction
lubricating base oil
RDC
solvent extraction
title Mathematical modeling of RDC column in extraction of base oil and computing of the energy saving
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