Uniform growth and repeatable fabrication of inch-sized wafers of a single-crystal diamond

We conducted a repetitive process for tiling freestanding substrates made from one identical seed crystal. After the mechanical polishing of both sides of the tiled substrates over the inch-sized area, the boundaries between the constituent substrates were barely recognized. By repeating the tiling...

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Veröffentlicht in:Diamond and related materials 2013-03, Vol.33, p.27-31
Hauptverfasser: Yamada, Hideaki, Chayahara, Akiyoshi, Mokuno, Yoshiaki, Tsubouchi, Nobuteru, Shikata, Shin-ichi
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container_end_page 31
container_issue
container_start_page 27
container_title Diamond and related materials
container_volume 33
creator Yamada, Hideaki
Chayahara, Akiyoshi
Mokuno, Yoshiaki
Tsubouchi, Nobuteru
Shikata, Shin-ichi
description We conducted a repetitive process for tiling freestanding substrates made from one identical seed crystal. After the mechanical polishing of both sides of the tiled substrates over the inch-sized area, the boundaries between the constituent substrates were barely recognized. By repeating the tiling process, we succeeded in fabricating several freestanding wafers with a size of 1.5in. (area of approximately 20×40mm2). For this wafer size range, we found that non-uniformities in the morphology, as well as the growth rate, became remarkable. By qualitative comparison between the numerical predictions and the experimental observations, we discussed the dominant factors that control the non-uniformity. ► Inch size wafers of single-crystal diamond are fabricated. ► Such large size wafers are processed to enlarge the wafer size moreover. ► Finally, 1.5inch size freestanding wafers are fabricated. ► Possible reasons of non-uniformity in impurity concentration are discussed.
doi_str_mv 10.1016/j.diamond.2012.12.012
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subjects Boundaries
Chemical vapor deposition (including plasma-enhanced cvd, mocvd, etc.)
Cross-disciplinary physics: materials science
rheology
Crystals
Exact sciences and technology
Fullerenes and related materials
diamonds, graphite
Lift-off processing
Materials science
Mechanical polishing
Methods of deposition of films and coatings
film growth and epitaxy
Microwave plasma CVD
Mosaic wafers
Numerical prediction
Physics
Recognition
Seeds
Simulation
Single-crystal diamond
Specific materials
Theory and models of film growth
Tiling
Wafers
title Uniform growth and repeatable fabrication of inch-sized wafers of a single-crystal diamond
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