Opening Delay of a Reed Valve for Refrigerant Gas Discharges in Compressors (Visualization of Oil Film Behaviors and Measurement of Valve Deformations in the Opening Process)

Automatic reed valves are widely used to control refrigerant gas flows in reciprocating compressors for automotive air conditioners. The oil film in the clearance between the reed and the valve seat causes a delay in opening of the valve. This opening delay of the discharge valve leads to over compression, which increases losses in the compressor. This study aims to develop an experimental setup that enables simultaneous visualization of the oil film rupture and measurement of the reed deformation, and to observe this behavior during the valve opening process. The gas-compression stroke is simulated by controlling compressed air with an electromagnetic valve. The oil film rupture is visually observed using a high speed camera through a special valve seat made of glass. The total deformation of the cantilever reed is identified by multipoint strain measurement with 12 strain gauges. The experiment finds that the opening process is divided into four stages. In the first stage, the reed remains stuck to the seat and deforms while the bore pressure increases. In the second stage, cavitation occurs in the oil film and the film starts to rupture. In the third stage, the oil film ruptures and the bore pressure starts to decrease. Finally, in the fourth stage, the reed is separated from the seat and the gas flows through the valve. Reducing the reed/seat contact area changes the reed deformation in the first stage, thereby increasing the reed/seat distance and realizing an earlier oil film rupture and a shorter delay.