Robust Active Chatter Control in the High-Speed Milling Process
Chatter is an instability phenomenon in machining processes which limits productivity and results in inferior workpiece quality, noise and rapid tool wear. The increasing demand for productivity in the manufacturing community motivates the development of an active control strategy to shape the chatt...
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| Veröffentlicht in: | IEEE transactions on control systems technology 2012-07, Vol.20 (4), p.901-917 |
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| creator | van Dijk, N. J. M. van de Wouw, N. Doppenberg, E. J. J. Oosterling, H. A. J. Nijmeijer, H. |
| description | Chatter is an instability phenomenon in machining processes which limits productivity and results in inferior workpiece quality, noise and rapid tool wear. The increasing demand for productivity in the manufacturing community motivates the development of an active control strategy to shape the chatter stability boundary of manufacturing processes. In this work a control methodology for the high-speed milling process is developed that alters the chatter stability boundary such that the area of chatter-free operating points is increased and a higher productivity can be attained. The methodology developed in this paper is based on a robust control approach using -synthesis. Hereto, the most important process parameters (depth of cut and spindle speed) are treated as uncertainties to guarantee the robust stability (i.e., no chatter) in an a priori specified range of these process parameters. Effectiveness of the proposed methodology is demonstrated by means of illustrative examples. |
| doi_str_mv | 10.1109/TCST.2011.2157160 |
| format | Article |
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J. M. ; van de Wouw, N. ; Doppenberg, E. J. J. ; Oosterling, H. A. J. ; Nijmeijer, H.</creator><creatorcontrib>van Dijk, N. J. M. ; van de Wouw, N. ; Doppenberg, E. J. J. ; Oosterling, H. A. J. ; Nijmeijer, H.</creatorcontrib><description>Chatter is an instability phenomenon in machining processes which limits productivity and results in inferior workpiece quality, noise and rapid tool wear. The increasing demand for productivity in the manufacturing community motivates the development of an active control strategy to shape the chatter stability boundary of manufacturing processes. In this work a control methodology for the high-speed milling process is developed that alters the chatter stability boundary such that the area of chatter-free operating points is increased and a higher productivity can be attained. The methodology developed in this paper is based on a robust control approach using -synthesis. Hereto, the most important process parameters (depth of cut and spindle speed) are treated as uncertainties to guarantee the robust stability (i.e., no chatter) in an a priori specified range of these process parameters. Effectiveness of the proposed methodology is demonstrated by means of illustrative examples.</description><identifier>ISSN: 1063-6536</identifier><identifier>EISSN: 1558-0865</identifier><identifier>DOI: 10.1109/TCST.2011.2157160</identifier><identifier>CODEN: IETTE2</identifier><language>eng</language><publisher>New York, NY: IEEE</publisher><subject>Active control ; Actuators ; Adaptative systems ; Applied sciences ; Boundaries ; Chatter ; Computer science; control theory; systems ; Control system analysis ; Control system synthesis ; Control theory. Systems ; delay systems ; Dynamics ; Exact sciences and technology ; Force ; high-speed milling ; Machine tools ; machining chatter ; magnetic bearings ; Mathematical model ; Mechanical engineering. Machine design ; Methodology ; Milling ; Process control ; Process parameters ; Productivity ; robust controller synthesis ; Stability ; Stability analysis ; Studies ; Vibration</subject><ispartof>IEEE transactions on control systems technology, 2012-07, Vol.20 (4), p.901-917</ispartof><rights>2015 INIST-CNRS</rights><rights>Copyright The Institute of Electrical and Electronics Engineers, Inc. (IEEE) Jul 2012</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c356t-9ee92226dfad610c5f3348717e382fbec908290d73c45a0707b572daf4a2ec103</citedby><cites>FETCH-LOGICAL-c356t-9ee92226dfad610c5f3348717e382fbec908290d73c45a0707b572daf4a2ec103</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://ieeexplore.ieee.org/document/5898437$$EHTML$$P50$$Gieee$$H</linktohtml><link.rule.ids>314,780,784,796,27924,27925,54758</link.rule.ids><linktorsrc>$$Uhttps://ieeexplore.ieee.org/document/5898437$$EView_record_in_IEEE$$FView_record_in_$$GIEEE</linktorsrc><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=26103827$$DView record in Pascal Francis$$Hfree_for_read</backlink></links><search><creatorcontrib>van Dijk, N. J. M.</creatorcontrib><creatorcontrib>van de Wouw, N.</creatorcontrib><creatorcontrib>Doppenberg, E. J. J.</creatorcontrib><creatorcontrib>Oosterling, H. A. J.</creatorcontrib><creatorcontrib>Nijmeijer, H.</creatorcontrib><title>Robust Active Chatter Control in the High-Speed Milling Process</title><title>IEEE transactions on control systems technology</title><addtitle>TCST</addtitle><description>Chatter is an instability phenomenon in machining processes which limits productivity and results in inferior workpiece quality, noise and rapid tool wear. The increasing demand for productivity in the manufacturing community motivates the development of an active control strategy to shape the chatter stability boundary of manufacturing processes. In this work a control methodology for the high-speed milling process is developed that alters the chatter stability boundary such that the area of chatter-free operating points is increased and a higher productivity can be attained. The methodology developed in this paper is based on a robust control approach using -synthesis. Hereto, the most important process parameters (depth of cut and spindle speed) are treated as uncertainties to guarantee the robust stability (i.e., no chatter) in an a priori specified range of these process parameters. Effectiveness of the proposed methodology is demonstrated by means of illustrative examples.</description><subject>Active control</subject><subject>Actuators</subject><subject>Adaptative systems</subject><subject>Applied sciences</subject><subject>Boundaries</subject><subject>Chatter</subject><subject>Computer science; control theory; systems</subject><subject>Control system analysis</subject><subject>Control system synthesis</subject><subject>Control theory. Systems</subject><subject>delay systems</subject><subject>Dynamics</subject><subject>Exact sciences and technology</subject><subject>Force</subject><subject>high-speed milling</subject><subject>Machine tools</subject><subject>machining chatter</subject><subject>magnetic bearings</subject><subject>Mathematical model</subject><subject>Mechanical engineering. Machine design</subject><subject>Methodology</subject><subject>Milling</subject><subject>Process control</subject><subject>Process parameters</subject><subject>Productivity</subject><subject>robust controller synthesis</subject><subject>Stability</subject><subject>Stability analysis</subject><subject>Studies</subject><subject>Vibration</subject><issn>1063-6536</issn><issn>1558-0865</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2012</creationdate><recordtype>article</recordtype><sourceid>RIE</sourceid><recordid>eNpd0E1Lw0AQBuBFFKzVHyBeFkTwkrof2Y-cRIJaoaLYeg7bzaTdkmbrbir4701s6cHTDMwzw_AidEnJiFKS3c3y6WzECKUjRoWikhyhARVCJ0RLcdz1RPJECi5P0VmMK0JoKpgaoPsPP9_GFj_Y1n0DzpembSHg3Ddt8DV2DW6XgMdusUymG4ASv7q6ds0CvwdvIcZzdFKZOsLFvg7R59PjLB8nk7fnl_xhklguZJtkABljTJaVKSUlVlScp1pRBVyzag42I5plpFTcpsIQRdRcKFaaKjUMLCV8iG53dzfBf20htsXaRQt1bRrw21h0RDMhqKQdvf5HV34bmu67TjGpBeWqV3SnbPAxBqiKTXBrE346VPSRFn2kRR9psY-027nZXzbRmroKprEuHhaZ_PtCde5q5xwAHMZCZzrliv8C8Jl8oQ</recordid><startdate>20120701</startdate><enddate>20120701</enddate><creator>van Dijk, N. J. M.</creator><creator>van de Wouw, N.</creator><creator>Doppenberg, E. J. J.</creator><creator>Oosterling, H. A. J.</creator><creator>Nijmeijer, H.</creator><general>IEEE</general><general>Institute of Electrical and Electronics Engineers</general><general>The Institute of Electrical and Electronics Engineers, Inc. (IEEE)</general><scope>97E</scope><scope>RIA</scope><scope>RIE</scope><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SP</scope><scope>7TB</scope><scope>8FD</scope><scope>FR3</scope><scope>L7M</scope><scope>F28</scope></search><sort><creationdate>20120701</creationdate><title>Robust Active Chatter Control in the High-Speed Milling Process</title><author>van Dijk, N. J. M. ; van de Wouw, N. ; Doppenberg, E. J. J. ; Oosterling, H. A. J. ; Nijmeijer, H.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c356t-9ee92226dfad610c5f3348717e382fbec908290d73c45a0707b572daf4a2ec103</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2012</creationdate><topic>Active control</topic><topic>Actuators</topic><topic>Adaptative systems</topic><topic>Applied sciences</topic><topic>Boundaries</topic><topic>Chatter</topic><topic>Computer science; control theory; systems</topic><topic>Control system analysis</topic><topic>Control system synthesis</topic><topic>Control theory. Systems</topic><topic>delay systems</topic><topic>Dynamics</topic><topic>Exact sciences and technology</topic><topic>Force</topic><topic>high-speed milling</topic><topic>Machine tools</topic><topic>machining chatter</topic><topic>magnetic bearings</topic><topic>Mathematical model</topic><topic>Mechanical engineering. Machine design</topic><topic>Methodology</topic><topic>Milling</topic><topic>Process control</topic><topic>Process parameters</topic><topic>Productivity</topic><topic>robust controller synthesis</topic><topic>Stability</topic><topic>Stability analysis</topic><topic>Studies</topic><topic>Vibration</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>van Dijk, N. J. M.</creatorcontrib><creatorcontrib>van de Wouw, N.</creatorcontrib><creatorcontrib>Doppenberg, E. J. J.</creatorcontrib><creatorcontrib>Oosterling, H. A. 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J. J.</au><au>Oosterling, H. A. J.</au><au>Nijmeijer, H.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Robust Active Chatter Control in the High-Speed Milling Process</atitle><jtitle>IEEE transactions on control systems technology</jtitle><stitle>TCST</stitle><date>2012-07-01</date><risdate>2012</risdate><volume>20</volume><issue>4</issue><spage>901</spage><epage>917</epage><pages>901-917</pages><issn>1063-6536</issn><eissn>1558-0865</eissn><coden>IETTE2</coden><abstract>Chatter is an instability phenomenon in machining processes which limits productivity and results in inferior workpiece quality, noise and rapid tool wear. The increasing demand for productivity in the manufacturing community motivates the development of an active control strategy to shape the chatter stability boundary of manufacturing processes. In this work a control methodology for the high-speed milling process is developed that alters the chatter stability boundary such that the area of chatter-free operating points is increased and a higher productivity can be attained. The methodology developed in this paper is based on a robust control approach using -synthesis. Hereto, the most important process parameters (depth of cut and spindle speed) are treated as uncertainties to guarantee the robust stability (i.e., no chatter) in an a priori specified range of these process parameters. Effectiveness of the proposed methodology is demonstrated by means of illustrative examples.</abstract><cop>New York, NY</cop><pub>IEEE</pub><doi>10.1109/TCST.2011.2157160</doi><tpages>17</tpages></addata></record> |
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| source | IEEE Electronic Library (IEL) |
| subjects | Active control Actuators Adaptative systems Applied sciences Boundaries Chatter Computer science control theory systems Control system analysis Control system synthesis Control theory. Systems delay systems Dynamics Exact sciences and technology Force high-speed milling Machine tools machining chatter magnetic bearings Mathematical model Mechanical engineering. Machine design Methodology Milling Process control Process parameters Productivity robust controller synthesis Stability Stability analysis Studies Vibration |
| title | Robust Active Chatter Control in the High-Speed Milling Process |
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