Material Flow Optimization in By-product Synergy Networks

Summary By‐product synergy (BPS) is an industrial ecology practice that involves utilization of industrial by‐products as feedstocks for other industrial processes. A novel decision support tool is developed to analyze BPS networks that involve material processing and transport among regional cluste...

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Veröffentlicht in:Journal of industrial ecology 2011-04, Vol.15 (2), p.315-332
Hauptverfasser: Cimren, Emrah, Fiksel, Joseph, Posner, Marc E., Sikdar, Kieran
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container_start_page 315
container_title Journal of industrial ecology
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creator Cimren, Emrah
Fiksel, Joseph
Posner, Marc E.
Sikdar, Kieran
description Summary By‐product synergy (BPS) is an industrial ecology practice that involves utilization of industrial by‐products as feedstocks for other industrial processes. A novel decision support tool is developed to analyze BPS networks that involve material processing and transport among regional clusters of companies. Mathematical programming techniques are used to determine the optimal network design and the material flows that minimize total cost or environmental impacts. This methodology is incorporated into a graphical software package called Eco‐Flow™. The tool has been applied to model and analyze available synergies in an existing BPS network centered in Kansas City, Missouri. A base case, which assumes no synergies, is compared with the optimal BPS solution found by Eco‐Flow™. The results for Kansas City suggest that when companies in the network cooperate to optimize the system profitability, up to $15 million per year of savings are possible. The findings also indicate that the BPS approach would result in 29% reduction in total cost, 25.8% reduction in average company cost, 30% reduction in carbon dioxide (CO2) emissions, and 37% reduction in waste to landfill. The modeling approach is being extended to better represent the dynamics of industrial and ecological processes.
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A novel decision support tool is developed to analyze BPS networks that involve material processing and transport among regional clusters of companies. Mathematical programming techniques are used to determine the optimal network design and the material flows that minimize total cost or environmental impacts. This methodology is incorporated into a graphical software package called Eco‐Flow™. The tool has been applied to model and analyze available synergies in an existing BPS network centered in Kansas City, Missouri. A base case, which assumes no synergies, is compared with the optimal BPS solution found by Eco‐Flow™. The results for Kansas City suggest that when companies in the network cooperate to optimize the system profitability, up to $15 million per year of savings are possible. The findings also indicate that the BPS approach would result in 29% reduction in total cost, 25.8% reduction in average company cost, 30% reduction in carbon dioxide (CO2) emissions, and 37% reduction in waste to landfill. 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The findings also indicate that the BPS approach would result in 29% reduction in total cost, 25.8% reduction in average company cost, 30% reduction in carbon dioxide (CO2) emissions, and 37% reduction in waste to landfill. 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source Wiley Journals
subjects Cost control
industrial ecology
industrial symbiosis
industrial waste management
Industrial wastes
Integer programming
Mathematical programming
mixed integer programming
network flows
Resource recovery
Studies
Waste materials
waste to profit
title Material Flow Optimization in By-product Synergy Networks
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