Compound stiffness modelling of an integrated open-die forging centre with serial–parallel heavy-duty manipulators
Abstract This paper presents a method for modelling the compound stiffness of an integrated open-die forging centre that consists of a forging press as well as a manipulator that handles the workpiece. Open-die forging has considerable differences to general machining processes due to the complex pl...
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| Veröffentlicht in: | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2010-12, Vol.224 (12), p.1841-1853 |
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| container_title | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture |
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| creator | Yan, C Gao, F Ge, Q J |
| description | Abstract
This paper presents a method for modelling the compound stiffness of an integrated open-die forging centre that consists of a forging press as well as a manipulator that handles the workpiece. Open-die forging has considerable differences to general machining processes due to the complex plastic deformation effects created by consecutive forging strikes. The manipulator must comply with the movement of the workpiece during forging. The stiffness of the integrated system mainly comes from two sources: the compliance of the manipulator and the elastic deformation of the workpiece during forging. First, the stiffness matrix of the workpiece is derived using the theory of mechanics of materials. Then, the complete Cartesian stiffness matrix of the manipulator is developed by using the conservative congruence transformation method. Finally, the compound stiffness model is constructed by combining these two stiffness matrices. A numerical algorithm is developed that is able to simulate the compliance motion of a programmed open-die forging process. Two numerical examples are presented to validate the proposed modelling method and numerical algorithm. |
| doi_str_mv | 10.1243/09544054JEM1766 |
| format | Article |
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This paper presents a method for modelling the compound stiffness of an integrated open-die forging centre that consists of a forging press as well as a manipulator that handles the workpiece. Open-die forging has considerable differences to general machining processes due to the complex plastic deformation effects created by consecutive forging strikes. The manipulator must comply with the movement of the workpiece during forging. The stiffness of the integrated system mainly comes from two sources: the compliance of the manipulator and the elastic deformation of the workpiece during forging. First, the stiffness matrix of the workpiece is derived using the theory of mechanics of materials. Then, the complete Cartesian stiffness matrix of the manipulator is developed by using the conservative congruence transformation method. Finally, the compound stiffness model is constructed by combining these two stiffness matrices. A numerical algorithm is developed that is able to simulate the compliance motion of a programmed open-die forging process. Two numerical examples are presented to validate the proposed modelling method and numerical algorithm.</description><identifier>ISSN: 0954-4054</identifier><identifier>EISSN: 2041-2975</identifier><identifier>DOI: 10.1243/09544054JEM1766</identifier><language>eng</language><publisher>London, England: SAGE Publications</publisher><subject>Applied sciences ; Die casting ; Drives ; Exact sciences and technology ; Forging ; Forging and extrusion ; Forging dies ; Forming ; Fundamental areas of phenomenology (including applications) ; High speed machining ; Inelasticity (thermoplasticity, viscoplasticity...) ; Linkage mechanisms, cams ; Mechanical engineering. Machine design ; Metals. Metallurgy ; Micromachining ; Physics ; Production techniques ; Solid mechanics ; Structural and continuum mechanics ; Studies</subject><ispartof>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 2010-12, Vol.224 (12), p.1841-1853</ispartof><rights>2010 Institution of Mechanical Engineers</rights><rights>2015 INIST-CNRS</rights><rights>Copyright Professional Engineering Publishing Ltd Dec 2010</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c335t-5dd3285fb7a06d5d1ce00aae3c947aada267c68527d71023624c55d7b8791f63</citedby><cites>FETCH-LOGICAL-c335t-5dd3285fb7a06d5d1ce00aae3c947aada267c68527d71023624c55d7b8791f63</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://journals.sagepub.com/doi/pdf/10.1243/09544054JEM1766$$EPDF$$P50$$Gsage$$H</linktopdf><linktohtml>$$Uhttps://journals.sagepub.com/doi/10.1243/09544054JEM1766$$EHTML$$P50$$Gsage$$H</linktohtml><link.rule.ids>314,778,782,21802,27907,27908,43604,43605</link.rule.ids><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=23698780$$DView record in Pascal Francis$$Hfree_for_read</backlink></links><search><creatorcontrib>Yan, C</creatorcontrib><creatorcontrib>Gao, F</creatorcontrib><creatorcontrib>Ge, Q J</creatorcontrib><title>Compound stiffness modelling of an integrated open-die forging centre with serial–parallel heavy-duty manipulators</title><title>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</title><description>Abstract
This paper presents a method for modelling the compound stiffness of an integrated open-die forging centre that consists of a forging press as well as a manipulator that handles the workpiece. Open-die forging has considerable differences to general machining processes due to the complex plastic deformation effects created by consecutive forging strikes. The manipulator must comply with the movement of the workpiece during forging. The stiffness of the integrated system mainly comes from two sources: the compliance of the manipulator and the elastic deformation of the workpiece during forging. First, the stiffness matrix of the workpiece is derived using the theory of mechanics of materials. Then, the complete Cartesian stiffness matrix of the manipulator is developed by using the conservative congruence transformation method. Finally, the compound stiffness model is constructed by combining these two stiffness matrices. A numerical algorithm is developed that is able to simulate the compliance motion of a programmed open-die forging process. Two numerical examples are presented to validate the proposed modelling method and numerical algorithm.</description><subject>Applied sciences</subject><subject>Die casting</subject><subject>Drives</subject><subject>Exact sciences and technology</subject><subject>Forging</subject><subject>Forging and extrusion</subject><subject>Forging dies</subject><subject>Forming</subject><subject>Fundamental areas of phenomenology (including applications)</subject><subject>High speed machining</subject><subject>Inelasticity (thermoplasticity, viscoplasticity...)</subject><subject>Linkage mechanisms, cams</subject><subject>Mechanical engineering. Machine design</subject><subject>Metals. Metallurgy</subject><subject>Micromachining</subject><subject>Physics</subject><subject>Production techniques</subject><subject>Solid mechanics</subject><subject>Structural and continuum mechanics</subject><subject>Studies</subject><issn>0954-4054</issn><issn>2041-2975</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2010</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><recordid>eNp1kDFrHDEQhUVwIGcndVoRSOe1pdVK2i3DYScxDmncL2NpdJbRSRtJa3Nd_oP_YX5J9jiTgMHTTDHfe294hHzk7Iy3nThng-w6Jrurix9cK_WGrFrW8aYdtDwiq_212Z_fkeNS7tkyWogVqeu0ndIcLS3VOxexFLpNFkPwcUOToxCpjxU3GSpamiaMjfVIXcqbPWEw1oz00dc7WjB7CH9-P02QIQQM9A7hYdfYue7oFqKf5gA15fKevHUQCn543ifk5vLiZv2tuf759fv6y3VjhJC1kdaKtpfuVgNTVlpukDEAFGboNICFVmmjetlqqzlrhWo7I6XVt70euFPihHw62E45_Zqx1PE-zTkuiWOvuR7UoMQCnR8gk1MpGd04Zb-FvBs5G_fFji-KXRSfn22hGAguQzS-_JMtfwy97tnCnR64Ahv8H_2a7V8FhIgk</recordid><startdate>20101201</startdate><enddate>20101201</enddate><creator>Yan, C</creator><creator>Gao, F</creator><creator>Ge, Q J</creator><general>SAGE Publications</general><general>Sage Publications</general><general>SAGE PUBLICATIONS, INC</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>3V.</scope><scope>7TB</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8AO</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>F28</scope><scope>FR3</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M2P</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope></search><sort><creationdate>20101201</creationdate><title>Compound stiffness modelling of an integrated open-die forging centre with serial–parallel heavy-duty manipulators</title><author>Yan, C ; Gao, F ; Ge, Q J</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c335t-5dd3285fb7a06d5d1ce00aae3c947aada267c68527d71023624c55d7b8791f63</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2010</creationdate><topic>Applied sciences</topic><topic>Die casting</topic><topic>Drives</topic><topic>Exact sciences and technology</topic><topic>Forging</topic><topic>Forging and extrusion</topic><topic>Forging dies</topic><topic>Forming</topic><topic>Fundamental areas of phenomenology (including applications)</topic><topic>High speed machining</topic><topic>Inelasticity (thermoplasticity, viscoplasticity...)</topic><topic>Linkage mechanisms, cams</topic><topic>Mechanical engineering. Machine design</topic><topic>Metals. Metallurgy</topic><topic>Micromachining</topic><topic>Physics</topic><topic>Production techniques</topic><topic>Solid mechanics</topic><topic>Structural and continuum mechanics</topic><topic>Studies</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yan, C</creatorcontrib><creatorcontrib>Gao, F</creatorcontrib><creatorcontrib>Ge, Q J</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>ProQuest Pharma Collection</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><jtitle>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yan, C</au><au>Gao, F</au><au>Ge, Q J</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Compound stiffness modelling of an integrated open-die forging centre with serial–parallel heavy-duty manipulators</atitle><jtitle>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</jtitle><date>2010-12-01</date><risdate>2010</risdate><volume>224</volume><issue>12</issue><spage>1841</spage><epage>1853</epage><pages>1841-1853</pages><issn>0954-4054</issn><eissn>2041-2975</eissn><abstract>Abstract
This paper presents a method for modelling the compound stiffness of an integrated open-die forging centre that consists of a forging press as well as a manipulator that handles the workpiece. Open-die forging has considerable differences to general machining processes due to the complex plastic deformation effects created by consecutive forging strikes. The manipulator must comply with the movement of the workpiece during forging. The stiffness of the integrated system mainly comes from two sources: the compliance of the manipulator and the elastic deformation of the workpiece during forging. First, the stiffness matrix of the workpiece is derived using the theory of mechanics of materials. Then, the complete Cartesian stiffness matrix of the manipulator is developed by using the conservative congruence transformation method. Finally, the compound stiffness model is constructed by combining these two stiffness matrices. A numerical algorithm is developed that is able to simulate the compliance motion of a programmed open-die forging process. Two numerical examples are presented to validate the proposed modelling method and numerical algorithm.</abstract><cop>London, England</cop><pub>SAGE Publications</pub><doi>10.1243/09544054JEM1766</doi><tpages>13</tpages></addata></record> |
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| subjects | Applied sciences Die casting Drives Exact sciences and technology Forging Forging and extrusion Forging dies Forming Fundamental areas of phenomenology (including applications) High speed machining Inelasticity (thermoplasticity, viscoplasticity...) Linkage mechanisms, cams Mechanical engineering. Machine design Metals. Metallurgy Micromachining Physics Production techniques Solid mechanics Structural and continuum mechanics Studies |
| title | Compound stiffness modelling of an integrated open-die forging centre with serial–parallel heavy-duty manipulators |
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