Study on High-Temperature Constitutive Model and Plasticity of the Novel Cr-Mo-V Hot-Work Die Steel Forging
In response to the increasingly strict performance requirements of large molds, a novel Cr-Mo-V hot-work die steel has been developed. In order to study the high-temperature hot deformation behavior and plasticity of the novel steel, hot compression tests were conducted on the Gleeble-1500D thermal...
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| creator | Yuan, Yasha Lin, Yichou Wang, Wenyan Zhang, Bo Shi, Ruxing Zhang, Yudong Xie, Jingpei Wu, Chuan Mao, Feng |
| description | In response to the increasingly strict performance requirements of large molds, a novel Cr-Mo-V hot-work die steel has been developed. In order to study the high-temperature hot deformation behavior and plasticity of the novel steel, hot compression tests were conducted on the Gleeble-1500D thermal simulation testing machine at a deformation temperature of 950~1200 °C and a strain rate of 0.001~5 s
. Based on the Arrhenius constitutive model, a novel Cr-Mo-V steel high-temperature constitutive model considering strain was established. The reliability and applicability of this modified model, which includes strain compensation, were assessed using the phase relationship coefficient (R) and the average absolute relative error (AARE). The values of R and AARE for comparing predicted outcomes with experimental data were 0.98902 and 3.21%, respectively, indicating that the model demonstrated high precision and reliability. Based on the Prasad criterion, a 3D hot processing map of the novel Cr-Mo-V steel was established, and the instability zone of the material was determined through the hot processing map: the deformation temperature (950~1050 °C) and strain rate (0.001~0.01 s
) were prone to adiabatic shear and crystal mixing. The suitable processing range was determined based on the hot processing map: The first suitable processing area was the strain range of 0.05~0.35, the temperature range was 1100~1175 °C, and the strain rate was 0.001~0.009 s
. The second suitable processing area was a strain of 0.45~0.65, a temperature of 1100~1200 °C, and a strain rate of 0.0024~0.33 s
. Finally, the forging process of hundred-ton die steel forging was developed by combining 3D hot processing maps with finite element simulation, and the forging trial production of 183 t forging was carried out. The good forging quality indicated that the established hot processing map had a good guiding effect on the production of 100-ton test steel forging. |
| doi_str_mv | 10.3390/ma17246071 |
| format | Article |
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. Based on the Arrhenius constitutive model, a novel Cr-Mo-V steel high-temperature constitutive model considering strain was established. The reliability and applicability of this modified model, which includes strain compensation, were assessed using the phase relationship coefficient (R) and the average absolute relative error (AARE). The values of R and AARE for comparing predicted outcomes with experimental data were 0.98902 and 3.21%, respectively, indicating that the model demonstrated high precision and reliability. Based on the Prasad criterion, a 3D hot processing map of the novel Cr-Mo-V steel was established, and the instability zone of the material was determined through the hot processing map: the deformation temperature (950~1050 °C) and strain rate (0.001~0.01 s
) were prone to adiabatic shear and crystal mixing. The suitable processing range was determined based on the hot processing map: The first suitable processing area was the strain range of 0.05~0.35, the temperature range was 1100~1175 °C, and the strain rate was 0.001~0.009 s
. The second suitable processing area was a strain of 0.45~0.65, a temperature of 1100~1200 °C, and a strain rate of 0.0024~0.33 s
. Finally, the forging process of hundred-ton die steel forging was developed by combining 3D hot processing maps with finite element simulation, and the forging trial production of 183 t forging was carried out. The good forging quality indicated that the established hot processing map had a good guiding effect on the production of 100-ton test steel forging.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma17246071</identifier><identifier>PMID: 39769669</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Accuracy ; Alloys ; Aluminum ; Chromium molybdenum vanadium steels ; Compression tests ; Constitutive models ; Deformation ; Forging ; Heat resistant steels ; High temperature ; Hot pressing ; Hot work tool steels ; Hot working ; Mathematical models ; Molybdenum ; Plastic properties ; Pressure molding ; Process mapping ; Reliability ; Rheology ; Simulation ; Steel ; Strain hardening ; Strain rate ; Temperature ; Thermal simulation</subject><ispartof>Materials, 2024-12, Vol.17 (24), p.6071</ispartof><rights>2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c204t-153c5d46e627732eb2716ac595461a6952773a608bf96cb7924bd9ae3087c84e3</cites><orcidid>0000-0001-8580-9797</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,776,780,27901,27902</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/39769669$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Yuan, Yasha</creatorcontrib><creatorcontrib>Lin, Yichou</creatorcontrib><creatorcontrib>Wang, Wenyan</creatorcontrib><creatorcontrib>Zhang, Bo</creatorcontrib><creatorcontrib>Shi, Ruxing</creatorcontrib><creatorcontrib>Zhang, Yudong</creatorcontrib><creatorcontrib>Xie, Jingpei</creatorcontrib><creatorcontrib>Wu, Chuan</creatorcontrib><creatorcontrib>Mao, Feng</creatorcontrib><title>Study on High-Temperature Constitutive Model and Plasticity of the Novel Cr-Mo-V Hot-Work Die Steel Forging</title><title>Materials</title><addtitle>Materials (Basel)</addtitle><description>In response to the increasingly strict performance requirements of large molds, a novel Cr-Mo-V hot-work die steel has been developed. In order to study the high-temperature hot deformation behavior and plasticity of the novel steel, hot compression tests were conducted on the Gleeble-1500D thermal simulation testing machine at a deformation temperature of 950~1200 °C and a strain rate of 0.001~5 s
. Based on the Arrhenius constitutive model, a novel Cr-Mo-V steel high-temperature constitutive model considering strain was established. The reliability and applicability of this modified model, which includes strain compensation, were assessed using the phase relationship coefficient (R) and the average absolute relative error (AARE). The values of R and AARE for comparing predicted outcomes with experimental data were 0.98902 and 3.21%, respectively, indicating that the model demonstrated high precision and reliability. Based on the Prasad criterion, a 3D hot processing map of the novel Cr-Mo-V steel was established, and the instability zone of the material was determined through the hot processing map: the deformation temperature (950~1050 °C) and strain rate (0.001~0.01 s
) were prone to adiabatic shear and crystal mixing. The suitable processing range was determined based on the hot processing map: The first suitable processing area was the strain range of 0.05~0.35, the temperature range was 1100~1175 °C, and the strain rate was 0.001~0.009 s
. The second suitable processing area was a strain of 0.45~0.65, a temperature of 1100~1200 °C, and a strain rate of 0.0024~0.33 s
. Finally, the forging process of hundred-ton die steel forging was developed by combining 3D hot processing maps with finite element simulation, and the forging trial production of 183 t forging was carried out. The good forging quality indicated that the established hot processing map had a good guiding effect on the production of 100-ton test steel forging.</description><subject>Accuracy</subject><subject>Alloys</subject><subject>Aluminum</subject><subject>Chromium molybdenum vanadium steels</subject><subject>Compression tests</subject><subject>Constitutive models</subject><subject>Deformation</subject><subject>Forging</subject><subject>Heat resistant steels</subject><subject>High temperature</subject><subject>Hot pressing</subject><subject>Hot work tool steels</subject><subject>Hot working</subject><subject>Mathematical models</subject><subject>Molybdenum</subject><subject>Plastic properties</subject><subject>Pressure molding</subject><subject>Process mapping</subject><subject>Reliability</subject><subject>Rheology</subject><subject>Simulation</subject><subject>Steel</subject><subject>Strain hardening</subject><subject>Strain rate</subject><subject>Temperature</subject><subject>Thermal simulation</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNpdkUtPwzAMxyMEgmlw4QOgSFwQUiFp0qQ5ovEY0nhI43Gs0tYdZW0zkhRp355MGw_hiy37578tG6FDSs4YU-S81VTGXBBJt9CAKiUiqjjf_hPvoQPn3kkwxmgaq120x5QUSgg1QPOp78slNh0e17O36AnaBVjtewt4ZDrna9_7-hPwnSmhwbor8WOjQ7qofeiqsH8DfG8-Q21kozsTveCx8dGrsXN8WQOeegila2NndTfbRzuVbhwcbPwQPV9fPY3G0eTh5nZ0MYmKmHAf0YQVSckFiFhKFkMeSyp0kaiEC6qFSlZpLUiaV0oUuVQxz0ulgZFUFikHNkQna92FNR89OJ-1tSugaXQHpncZCxNSSVLFAnr8D303ve3CdoHiSpKExyvqdE0V1jhnocoWtm61XWaUZKsvZL9fCPDRRrLPWyh_0O-bsy-dmn9w</recordid><startdate>20241212</startdate><enddate>20241212</enddate><creator>Yuan, Yasha</creator><creator>Lin, Yichou</creator><creator>Wang, Wenyan</creator><creator>Zhang, Bo</creator><creator>Shi, Ruxing</creator><creator>Zhang, Yudong</creator><creator>Xie, Jingpei</creator><creator>Wu, Chuan</creator><creator>Mao, Feng</creator><general>MDPI AG</general><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><orcidid>https://orcid.org/0000-0001-8580-9797</orcidid></search><sort><creationdate>20241212</creationdate><title>Study on High-Temperature Constitutive Model and Plasticity of the Novel Cr-Mo-V Hot-Work Die Steel Forging</title><author>Yuan, Yasha ; Lin, Yichou ; Wang, Wenyan ; Zhang, Bo ; Shi, Ruxing ; Zhang, Yudong ; Xie, Jingpei ; Wu, Chuan ; Mao, Feng</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c204t-153c5d46e627732eb2716ac595461a6952773a608bf96cb7924bd9ae3087c84e3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>Accuracy</topic><topic>Alloys</topic><topic>Aluminum</topic><topic>Chromium molybdenum vanadium steels</topic><topic>Compression tests</topic><topic>Constitutive models</topic><topic>Deformation</topic><topic>Forging</topic><topic>Heat resistant steels</topic><topic>High temperature</topic><topic>Hot pressing</topic><topic>Hot work tool steels</topic><topic>Hot working</topic><topic>Mathematical models</topic><topic>Molybdenum</topic><topic>Plastic properties</topic><topic>Pressure molding</topic><topic>Process mapping</topic><topic>Reliability</topic><topic>Rheology</topic><topic>Simulation</topic><topic>Steel</topic><topic>Strain hardening</topic><topic>Strain rate</topic><topic>Temperature</topic><topic>Thermal simulation</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yuan, Yasha</creatorcontrib><creatorcontrib>Lin, Yichou</creatorcontrib><creatorcontrib>Wang, Wenyan</creatorcontrib><creatorcontrib>Zhang, Bo</creatorcontrib><creatorcontrib>Shi, Ruxing</creatorcontrib><creatorcontrib>Zhang, Yudong</creatorcontrib><creatorcontrib>Xie, Jingpei</creatorcontrib><creatorcontrib>Wu, Chuan</creatorcontrib><creatorcontrib>Mao, Feng</creatorcontrib><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><jtitle>Materials</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yuan, Yasha</au><au>Lin, Yichou</au><au>Wang, Wenyan</au><au>Zhang, Bo</au><au>Shi, Ruxing</au><au>Zhang, Yudong</au><au>Xie, Jingpei</au><au>Wu, Chuan</au><au>Mao, Feng</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Study on High-Temperature Constitutive Model and Plasticity of the Novel Cr-Mo-V Hot-Work Die Steel Forging</atitle><jtitle>Materials</jtitle><addtitle>Materials (Basel)</addtitle><date>2024-12-12</date><risdate>2024</risdate><volume>17</volume><issue>24</issue><spage>6071</spage><pages>6071-</pages><issn>1996-1944</issn><eissn>1996-1944</eissn><abstract>In response to the increasingly strict performance requirements of large molds, a novel Cr-Mo-V hot-work die steel has been developed. In order to study the high-temperature hot deformation behavior and plasticity of the novel steel, hot compression tests were conducted on the Gleeble-1500D thermal simulation testing machine at a deformation temperature of 950~1200 °C and a strain rate of 0.001~5 s
. Based on the Arrhenius constitutive model, a novel Cr-Mo-V steel high-temperature constitutive model considering strain was established. The reliability and applicability of this modified model, which includes strain compensation, were assessed using the phase relationship coefficient (R) and the average absolute relative error (AARE). The values of R and AARE for comparing predicted outcomes with experimental data were 0.98902 and 3.21%, respectively, indicating that the model demonstrated high precision and reliability. Based on the Prasad criterion, a 3D hot processing map of the novel Cr-Mo-V steel was established, and the instability zone of the material was determined through the hot processing map: the deformation temperature (950~1050 °C) and strain rate (0.001~0.01 s
) were prone to adiabatic shear and crystal mixing. The suitable processing range was determined based on the hot processing map: The first suitable processing area was the strain range of 0.05~0.35, the temperature range was 1100~1175 °C, and the strain rate was 0.001~0.009 s
. The second suitable processing area was a strain of 0.45~0.65, a temperature of 1100~1200 °C, and a strain rate of 0.0024~0.33 s
. Finally, the forging process of hundred-ton die steel forging was developed by combining 3D hot processing maps with finite element simulation, and the forging trial production of 183 t forging was carried out. The good forging quality indicated that the established hot processing map had a good guiding effect on the production of 100-ton test steel forging.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>39769669</pmid><doi>10.3390/ma17246071</doi><orcidid>https://orcid.org/0000-0001-8580-9797</orcidid><oa>free_for_read</oa></addata></record> |
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| subjects | Accuracy Alloys Aluminum Chromium molybdenum vanadium steels Compression tests Constitutive models Deformation Forging Heat resistant steels High temperature Hot pressing Hot work tool steels Hot working Mathematical models Molybdenum Plastic properties Pressure molding Process mapping Reliability Rheology Simulation Steel Strain hardening Strain rate Temperature Thermal simulation |
| title | Study on High-Temperature Constitutive Model and Plasticity of the Novel Cr-Mo-V Hot-Work Die Steel Forging |
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