Fatigue Fracture Mechanism and Life Prediction of TA1 Titanium Alloy Clinched Joints
ABSTRACT This study investigated the fatigue fracture mechanisms and life prediction of clinched joints made from titanium alloy TA1. The fatigue tests revealed that TA1 titanium alloy clinched joints exhibited failure characterized by fracture of the lower plate at three distinct fatigue load level...
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Veröffentlicht in: | Fatigue & fracture of engineering materials & structures 2025-01, Vol.48 (1), p.132-144 |
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creator | Zhang, Yue Liao, Changhui Wang, Tao Xu, Changyou Peng, Jianbiao Lu, Yan Lei, Bei Jiang, Jiachuan |
description | ABSTRACT
This study investigated the fatigue fracture mechanisms and life prediction of clinched joints made from titanium alloy TA1. The fatigue tests revealed that TA1 titanium alloy clinched joints exhibited failure characterized by fracture of the lower plate at three distinct fatigue load levels. Additionally, finite element analysis indicated that cold work hardening enhanced the fatigue performance of these joints. Observations of fracture surfaces using scanning electron microscopy identified the crack source and its propagation path, which correlated with the location of maximum principal stress from the finite element simulations. Fretting wear was also observed in this critical region. Furthermore, fatigue life predictions for TA1 titanium alloy clinched joints were made using Paris' law and the local strain approach. Both methods closely matched experimental results across different fatigue life intervals. Overall, the local strain approach exhibited superior predictive capability compared to Paris' law, taking into account various influencing factors. |
doi_str_mv | 10.1111/ffe.14464 |
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This study investigated the fatigue fracture mechanisms and life prediction of clinched joints made from titanium alloy TA1. The fatigue tests revealed that TA1 titanium alloy clinched joints exhibited failure characterized by fracture of the lower plate at three distinct fatigue load levels. Additionally, finite element analysis indicated that cold work hardening enhanced the fatigue performance of these joints. Observations of fracture surfaces using scanning electron microscopy identified the crack source and its propagation path, which correlated with the location of maximum principal stress from the finite element simulations. Fretting wear was also observed in this critical region. Furthermore, fatigue life predictions for TA1 titanium alloy clinched joints were made using Paris' law and the local strain approach. Both methods closely matched experimental results across different fatigue life intervals. Overall, the local strain approach exhibited superior predictive capability compared to Paris' law, taking into account various influencing factors.</description><identifier>ISSN: 8756-758X</identifier><identifier>EISSN: 1460-2695</identifier><identifier>DOI: 10.1111/ffe.14464</identifier><language>eng</language><publisher>Oxford: Wiley Subscription Services, Inc</publisher><subject>Alloying elements ; clinched joint ; Clinching ; Cold working ; Fatigue failure ; Fatigue life ; fatigue life estimation ; Fatigue tests ; finite element analysis ; Finite element method ; Fracture mechanics ; Fracture surfaces ; Life prediction ; Metal fatigue ; Stress propagation ; titanium alloy ; Titanium base alloys ; Work hardening</subject><ispartof>Fatigue & fracture of engineering materials & structures, 2025-01, Vol.48 (1), p.132-144</ispartof><rights>2024 John Wiley & Sons Ltd.</rights><rights>2025 John Wiley & Sons, Ltd.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c1874-f0359764e8202a8698c8057ef5945dd23a43633a26d10a10a4c30647f4d00dc23</cites><orcidid>0000-0002-8427-8215</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://onlinelibrary.wiley.com/doi/pdf/10.1111%2Fffe.14464$$EPDF$$P50$$Gwiley$$H</linktopdf><linktohtml>$$Uhttps://onlinelibrary.wiley.com/doi/full/10.1111%2Fffe.14464$$EHTML$$P50$$Gwiley$$H</linktohtml><link.rule.ids>314,780,784,1417,27924,27925,45574,45575</link.rule.ids></links><search><creatorcontrib>Zhang, Yue</creatorcontrib><creatorcontrib>Liao, Changhui</creatorcontrib><creatorcontrib>Wang, Tao</creatorcontrib><creatorcontrib>Xu, Changyou</creatorcontrib><creatorcontrib>Peng, Jianbiao</creatorcontrib><creatorcontrib>Lu, Yan</creatorcontrib><creatorcontrib>Lei, Bei</creatorcontrib><creatorcontrib>Jiang, Jiachuan</creatorcontrib><title>Fatigue Fracture Mechanism and Life Prediction of TA1 Titanium Alloy Clinched Joints</title><title>Fatigue & fracture of engineering materials & structures</title><description>ABSTRACT
This study investigated the fatigue fracture mechanisms and life prediction of clinched joints made from titanium alloy TA1. The fatigue tests revealed that TA1 titanium alloy clinched joints exhibited failure characterized by fracture of the lower plate at three distinct fatigue load levels. Additionally, finite element analysis indicated that cold work hardening enhanced the fatigue performance of these joints. Observations of fracture surfaces using scanning electron microscopy identified the crack source and its propagation path, which correlated with the location of maximum principal stress from the finite element simulations. Fretting wear was also observed in this critical region. Furthermore, fatigue life predictions for TA1 titanium alloy clinched joints were made using Paris' law and the local strain approach. Both methods closely matched experimental results across different fatigue life intervals. Overall, the local strain approach exhibited superior predictive capability compared to Paris' law, taking into account various influencing factors.</description><subject>Alloying elements</subject><subject>clinched joint</subject><subject>Clinching</subject><subject>Cold working</subject><subject>Fatigue failure</subject><subject>Fatigue life</subject><subject>fatigue life estimation</subject><subject>Fatigue tests</subject><subject>finite element analysis</subject><subject>Finite element method</subject><subject>Fracture mechanics</subject><subject>Fracture surfaces</subject><subject>Life prediction</subject><subject>Metal fatigue</subject><subject>Stress propagation</subject><subject>titanium alloy</subject><subject>Titanium base alloys</subject><subject>Work hardening</subject><issn>8756-758X</issn><issn>1460-2695</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2025</creationdate><recordtype>article</recordtype><recordid>eNp10EtLAzEQB_AgCtbHwW8Q8ORh27w2yR5L6fqgoocVvIWQh03Z7tZkF-m3N7peHQbm8psZ-ANwg9Ec51p47-aYMc5OwAwzjgrCq_IUzKQoeSFK-X4OLlLaIYQ5o3QGmloP4WN0sI7aDGN08NmZre5C2kPdWbgJ3sHX6GwwQ-g72HvYLDFswpDNuIfLtu2PcNWGzmydhU996IZ0Bc68bpO7_puX4K1eN6uHYvNy_7habgqDpWCFR7SsBGdOEkS05JU0EpXC-bJipbWEakY5pZpwi5HOzQxFnAnPLELWEHoJbqe7h9h_ji4NatePscsvFcWMUFpJQbO6m5SJfUrReXWIYa_jUWGkfkJTOTT1G1q2i8l-hdYd_4eqrtfTxjdQDGte</recordid><startdate>202501</startdate><enddate>202501</enddate><creator>Zhang, Yue</creator><creator>Liao, Changhui</creator><creator>Wang, Tao</creator><creator>Xu, Changyou</creator><creator>Peng, Jianbiao</creator><creator>Lu, Yan</creator><creator>Lei, Bei</creator><creator>Jiang, Jiachuan</creator><general>Wiley Subscription Services, Inc</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>7TB</scope><scope>8BQ</scope><scope>8FD</scope><scope>FR3</scope><scope>JG9</scope><scope>KR7</scope><orcidid>https://orcid.org/0000-0002-8427-8215</orcidid></search><sort><creationdate>202501</creationdate><title>Fatigue Fracture Mechanism and Life Prediction of TA1 Titanium Alloy Clinched Joints</title><author>Zhang, Yue ; Liao, Changhui ; Wang, Tao ; Xu, Changyou ; Peng, Jianbiao ; Lu, Yan ; Lei, Bei ; Jiang, Jiachuan</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c1874-f0359764e8202a8698c8057ef5945dd23a43633a26d10a10a4c30647f4d00dc23</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2025</creationdate><topic>Alloying elements</topic><topic>clinched joint</topic><topic>Clinching</topic><topic>Cold working</topic><topic>Fatigue failure</topic><topic>Fatigue life</topic><topic>fatigue life estimation</topic><topic>Fatigue tests</topic><topic>finite element analysis</topic><topic>Finite element method</topic><topic>Fracture mechanics</topic><topic>Fracture surfaces</topic><topic>Life prediction</topic><topic>Metal fatigue</topic><topic>Stress propagation</topic><topic>titanium alloy</topic><topic>Titanium base alloys</topic><topic>Work hardening</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Zhang, Yue</creatorcontrib><creatorcontrib>Liao, Changhui</creatorcontrib><creatorcontrib>Wang, Tao</creatorcontrib><creatorcontrib>Xu, Changyou</creatorcontrib><creatorcontrib>Peng, Jianbiao</creatorcontrib><creatorcontrib>Lu, Yan</creatorcontrib><creatorcontrib>Lei, Bei</creatorcontrib><creatorcontrib>Jiang, Jiachuan</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Engineering Research Database</collection><collection>Materials Research Database</collection><collection>Civil Engineering Abstracts</collection><jtitle>Fatigue & fracture of engineering materials & structures</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Zhang, Yue</au><au>Liao, Changhui</au><au>Wang, Tao</au><au>Xu, Changyou</au><au>Peng, Jianbiao</au><au>Lu, Yan</au><au>Lei, Bei</au><au>Jiang, Jiachuan</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Fatigue Fracture Mechanism and Life Prediction of TA1 Titanium Alloy Clinched Joints</atitle><jtitle>Fatigue & fracture of engineering materials & structures</jtitle><date>2025-01</date><risdate>2025</risdate><volume>48</volume><issue>1</issue><spage>132</spage><epage>144</epage><pages>132-144</pages><issn>8756-758X</issn><eissn>1460-2695</eissn><abstract>ABSTRACT
This study investigated the fatigue fracture mechanisms and life prediction of clinched joints made from titanium alloy TA1. The fatigue tests revealed that TA1 titanium alloy clinched joints exhibited failure characterized by fracture of the lower plate at three distinct fatigue load levels. Additionally, finite element analysis indicated that cold work hardening enhanced the fatigue performance of these joints. Observations of fracture surfaces using scanning electron microscopy identified the crack source and its propagation path, which correlated with the location of maximum principal stress from the finite element simulations. Fretting wear was also observed in this critical region. Furthermore, fatigue life predictions for TA1 titanium alloy clinched joints were made using Paris' law and the local strain approach. Both methods closely matched experimental results across different fatigue life intervals. Overall, the local strain approach exhibited superior predictive capability compared to Paris' law, taking into account various influencing factors.</abstract><cop>Oxford</cop><pub>Wiley Subscription Services, Inc</pub><doi>10.1111/ffe.14464</doi><tpages>13</tpages><orcidid>https://orcid.org/0000-0002-8427-8215</orcidid></addata></record> |
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subjects | Alloying elements clinched joint Clinching Cold working Fatigue failure Fatigue life fatigue life estimation Fatigue tests finite element analysis Finite element method Fracture mechanics Fracture surfaces Life prediction Metal fatigue Stress propagation titanium alloy Titanium base alloys Work hardening |
title | Fatigue Fracture Mechanism and Life Prediction of TA1 Titanium Alloy Clinched Joints |
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