A high-durability palladium catalyst for the oxygen reduction reaction in an alkaline environment

The Pd@CS/CNF800 catalyst, encapsulated in an N-doped carbon shell, was synthesized through a redox reaction between aniline and a metal precursor, followed by formation of a carbon shell via heat treatment. The structure, comprising less than two layers of a porous carbon shell, effectively facilitates oxygen transport, resulting in rapid 4-electron reactivity while maintaining structural integrity even after durability tests due to the protective carbon shell. Compared to commercial catalysts, the mass activity (MA) was improved by more than 2.2-fold, with only a 4 mV decrease in half-wave potential after accelerated stress tests (ASTs), retaining over 80% of its initial MA. Furthermore, when applied in an anion exchange membrane fuel cell (AEMFC), it showed an enhanced current density of 504 mA cm −2 at 0.6 V which was 2 times higher than that of commercial catalysts, confirming its outstanding activity. This was further demonstrated by achieving a specific power density of 2.4 W mg total −1 .