Fabrication of High-performance LiCoO2 Cathode Materials by Regulated Resource Regeneration from Spent Lithium-Ion Batteries

The refabrication of lithium-ion batteries (LIBs) from the value-added metals of spent LIBs is a promising strategy to mitigate current environmental and resource availability issues. However, the preparation of high-performance LiCoO 2 (LCO) by the closed-loop reutilization of LCO resources remains...

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Veröffentlicht in:Metallurgical and materials transactions. B, Process metallurgy and materials processing science Process metallurgy and materials processing science, 2024-12, Vol.55 (6), p.4746-4758
Hauptverfasser: Cheng, Qian, Wang, Yue, Liu, Xiangyu, Cheng, Mingfang, Wu, Jiayi
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container_title Metallurgical and materials transactions. B, Process metallurgy and materials processing science
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creator Cheng, Qian
Wang, Yue
Liu, Xiangyu
Cheng, Mingfang
Wu, Jiayi
description The refabrication of lithium-ion batteries (LIBs) from the value-added metals of spent LIBs is a promising strategy to mitigate current environmental and resource availability issues. However, the preparation of high-performance LiCoO 2 (LCO) by the closed-loop reutilization of LCO resources remains challenging. This study proposes a novel recycling strategy that involves separating Li and Co from spent LIBs in a single step, followed by the closed-loop refabrication of LCO cathode materials using the regenerated resources with Ti doping and multi-stage calcination. The results showed that 99.5 pct of the Li was leached, and Co was recovered as a precipitated complex (Co 3 O 4 precursor) in an environmentally friendly tartaric acid/H 2 O 2 medium under the optimized leaching conditions. The leaching behavior of Li conformed to the Avrami equation model, and the associated activation energy was calculated to be 21.98 kJ/mol at temperatures of 313–353 K. The discharge capacity of the regenerated LCO (R-LCO) subjected to two-stage calcination (204.39 mAh/g) was significantly higher than that of the LCO subjected to one-stage calcination (187.11 mAh/g) at 0.1 C in the voltage range of 3.0–4.58 V. Ti doping was found to have little effect on the structure and morphology of the regenerated Co 3 O 4 , although it imparted R-LCO with a higher crystallinity and superior cycling performance. The LCO with Ti doping (Ti/Co molar ratio = 0.005:1) synthesized via two-stage calcination exhibited an initial coulombic efficiency of 93.65 pct and maintained a capacity retention of 93.8 pct after the 50th cycle. This work provides a promising method for resynthesizing high-performance cathode materials via the closed-loop recovery of spent LIB materials.
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However, the preparation of high-performance LiCoO 2 (LCO) by the closed-loop reutilization of LCO resources remains challenging. This study proposes a novel recycling strategy that involves separating Li and Co from spent LIBs in a single step, followed by the closed-loop refabrication of LCO cathode materials using the regenerated resources with Ti doping and multi-stage calcination. The results showed that 99.5 pct of the Li was leached, and Co was recovered as a precipitated complex (Co 3 O 4 precursor) in an environmentally friendly tartaric acid/H 2 O 2 medium under the optimized leaching conditions. The leaching behavior of Li conformed to the Avrami equation model, and the associated activation energy was calculated to be 21.98 kJ/mol at temperatures of 313–353 K. The discharge capacity of the regenerated LCO (R-LCO) subjected to two-stage calcination (204.39 mAh/g) was significantly higher than that of the LCO subjected to one-stage calcination (187.11 mAh/g) at 0.1 C in the voltage range of 3.0–4.58 V. Ti doping was found to have little effect on the structure and morphology of the regenerated Co 3 O 4 , although it imparted R-LCO with a higher crystallinity and superior cycling performance. The LCO with Ti doping (Ti/Co molar ratio = 0.005:1) synthesized via two-stage calcination exhibited an initial coulombic efficiency of 93.65 pct and maintained a capacity retention of 93.8 pct after the 50th cycle. 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The leaching behavior of Li conformed to the Avrami equation model, and the associated activation energy was calculated to be 21.98 kJ/mol at temperatures of 313–353 K. The discharge capacity of the regenerated LCO (R-LCO) subjected to two-stage calcination (204.39 mAh/g) was significantly higher than that of the LCO subjected to one-stage calcination (187.11 mAh/g) at 0.1 C in the voltage range of 3.0–4.58 V. Ti doping was found to have little effect on the structure and morphology of the regenerated Co 3 O 4 , although it imparted R-LCO with a higher crystallinity and superior cycling performance. The LCO with Ti doping (Ti/Co molar ratio = 0.005:1) synthesized via two-stage calcination exhibited an initial coulombic efficiency of 93.65 pct and maintained a capacity retention of 93.8 pct after the 50th cycle. 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B, Process metallurgy and materials processing science</jtitle><stitle>Metall Mater Trans B</stitle><date>2024-12-01</date><risdate>2024</risdate><volume>55</volume><issue>6</issue><spage>4746</spage><epage>4758</epage><pages>4746-4758</pages><issn>1073-5615</issn><eissn>1543-1916</eissn><abstract>The refabrication of lithium-ion batteries (LIBs) from the value-added metals of spent LIBs is a promising strategy to mitigate current environmental and resource availability issues. However, the preparation of high-performance LiCoO 2 (LCO) by the closed-loop reutilization of LCO resources remains challenging. This study proposes a novel recycling strategy that involves separating Li and Co from spent LIBs in a single step, followed by the closed-loop refabrication of LCO cathode materials using the regenerated resources with Ti doping and multi-stage calcination. The results showed that 99.5 pct of the Li was leached, and Co was recovered as a precipitated complex (Co 3 O 4 precursor) in an environmentally friendly tartaric acid/H 2 O 2 medium under the optimized leaching conditions. The leaching behavior of Li conformed to the Avrami equation model, and the associated activation energy was calculated to be 21.98 kJ/mol at temperatures of 313–353 K. The discharge capacity of the regenerated LCO (R-LCO) subjected to two-stage calcination (204.39 mAh/g) was significantly higher than that of the LCO subjected to one-stage calcination (187.11 mAh/g) at 0.1 C in the voltage range of 3.0–4.58 V. Ti doping was found to have little effect on the structure and morphology of the regenerated Co 3 O 4 , although it imparted R-LCO with a higher crystallinity and superior cycling performance. The LCO with Ti doping (Ti/Co molar ratio = 0.005:1) synthesized via two-stage calcination exhibited an initial coulombic efficiency of 93.65 pct and maintained a capacity retention of 93.8 pct after the 50th cycle. This work provides a promising method for resynthesizing high-performance cathode materials via the closed-loop recovery of spent LIB materials.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s11663-024-03267-z</doi><tpages>13</tpages></addata></record>
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subjects Acids
Avrami equation
Cathodes
Characterization and Evaluation of Materials
Chemistry and Materials Science
Closed loops
Cobalt oxides
Doping
Efficiency
Electrode materials
Energy consumption
Hydrogen peroxide
Leaching
Lithium
Lithium compounds
Lithium-ion batteries
Materials recovery
Materials Science
Metallic Materials
Metals
Methods
Morphology
Nanotechnology
Original Research Article
Roasting
Structural Materials
Surfaces and Interfaces
Tartaric acid
Temperature
Thin Films
Titanium
title Fabrication of High-performance LiCoO2 Cathode Materials by Regulated Resource Regeneration from Spent Lithium-Ion Batteries
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