Ultra-low core loss and high permeability Fe-based amorphous soft magnetic composites with ultra-fine FeNi additives
The rapid development of wide bandgap semiconductor technology has set a higher standard for the permeability, core loss, and DC-bias performance of soft magnetic materials. In order to prepare soft magnetic materials with excellent high-frequency properties, novel Fe-based amorphous soft magnetic c...
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| Veröffentlicht in: | Journal of materials science. Materials in electronics 2024-08, Vol.35 (24), p.1655, Article 1655 |
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| creator | Liu, Xinran Zhang, Zhi Guo, Wenhui Zhang, Ruibiao Xu, Feng |
| description | The rapid development of wide bandgap semiconductor technology has set a higher standard for the permeability, core loss, and DC-bias performance of soft magnetic materials. In order to prepare soft magnetic materials with excellent high-frequency properties, novel Fe-based amorphous soft magnetic composites (SMCs) composed of FeSiBCCr amorphous powder and ultra-fine FeNi powder were developed by cold pressing. The effects of the mass ratio of FeNi powder on the micromorphology, densities, and magnetic properties of FeSiBCCr amorphous SMCs were thoroughly investigated. The results show that the ultra-fine FeNi powder is incorporated into the voids between the FeSiBCCr amorphous powder, which can effectively reduce the air gaps, resulting in excellent magnetic properties even at high frequency and temperature. The comprehensive soft magnetic properties of FeSiBCCr/FeNi SMCs have been significantly improved compared to those of individual FeSiBCCr SMCs. The composite SMCs, with the addition of 50 wt% FeNi powder and annealed at 450 °C, exhibit excellent magnetic properties with high effective permeability of 44.6, ultra-low core loss of 640 kW/m
3
at 50 mT and 500 kHz, and high DC-bias performance of 93.8%. The demonstrated FeSiBCCr/FeNi SMCs with high performance are expected to be widely used in high-power and high-frequency electronics applications. |
| doi_str_mv | 10.1007/s10854-024-13426-2 |
| format | Article |
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3
at 50 mT and 500 kHz, and high DC-bias performance of 93.8%. The demonstrated FeSiBCCr/FeNi SMCs with high performance are expected to be widely used in high-power and high-frequency electronics applications.</description><identifier>ISSN: 0957-4522</identifier><identifier>EISSN: 1573-482X</identifier><identifier>DOI: 10.1007/s10854-024-13426-2</identifier><language>eng</language><publisher>New York: Springer US</publisher><subject>Amorphous materials ; Bias ; Characterization and Evaluation of Materials ; Chemistry and Materials Science ; Cold pressing ; Composite materials ; Core loss ; Magnetic materials ; Magnetic permeability ; Magnetic properties ; Materials Science ; Optical and Electronic Materials ; Permeability ; Wide bandgap semiconductors</subject><ispartof>Journal of materials science. Materials in electronics, 2024-08, Vol.35 (24), p.1655, Article 1655</ispartof><rights>The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2024. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c200t-38a0a3e2337efdaee6463a2e24d669b8579df783cececa18198a934c39bbfcc53</cites><orcidid>0009-0008-3365-7267</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s10854-024-13426-2$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s10854-024-13426-2$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Liu, Xinran</creatorcontrib><creatorcontrib>Zhang, Zhi</creatorcontrib><creatorcontrib>Guo, Wenhui</creatorcontrib><creatorcontrib>Zhang, Ruibiao</creatorcontrib><creatorcontrib>Xu, Feng</creatorcontrib><title>Ultra-low core loss and high permeability Fe-based amorphous soft magnetic composites with ultra-fine FeNi additives</title><title>Journal of materials science. Materials in electronics</title><addtitle>J Mater Sci: Mater Electron</addtitle><description>The rapid development of wide bandgap semiconductor technology has set a higher standard for the permeability, core loss, and DC-bias performance of soft magnetic materials. In order to prepare soft magnetic materials with excellent high-frequency properties, novel Fe-based amorphous soft magnetic composites (SMCs) composed of FeSiBCCr amorphous powder and ultra-fine FeNi powder were developed by cold pressing. The effects of the mass ratio of FeNi powder on the micromorphology, densities, and magnetic properties of FeSiBCCr amorphous SMCs were thoroughly investigated. The results show that the ultra-fine FeNi powder is incorporated into the voids between the FeSiBCCr amorphous powder, which can effectively reduce the air gaps, resulting in excellent magnetic properties even at high frequency and temperature. The comprehensive soft magnetic properties of FeSiBCCr/FeNi SMCs have been significantly improved compared to those of individual FeSiBCCr SMCs. The composite SMCs, with the addition of 50 wt% FeNi powder and annealed at 450 °C, exhibit excellent magnetic properties with high effective permeability of 44.6, ultra-low core loss of 640 kW/m
3
at 50 mT and 500 kHz, and high DC-bias performance of 93.8%. The demonstrated FeSiBCCr/FeNi SMCs with high performance are expected to be widely used in high-power and high-frequency electronics applications.</description><subject>Amorphous materials</subject><subject>Bias</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>Cold pressing</subject><subject>Composite materials</subject><subject>Core loss</subject><subject>Magnetic materials</subject><subject>Magnetic permeability</subject><subject>Magnetic properties</subject><subject>Materials Science</subject><subject>Optical and Electronic Materials</subject><subject>Permeability</subject><subject>Wide bandgap semiconductors</subject><issn>0957-4522</issn><issn>1573-482X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><recordid>eNp9kE1LxDAQhoMouH78AU8Bz9Ekk7bpURa_QPSi4C2k7XQ3S9vUJKv4742u4E3mMJf3eYZ5CTkT_EJwXl1GwXWhGJeKCVCyZHKPLERRAVNavu6TBa-LiqlCykNyFOOGc14q0AuSXoYULBv8B219QDr4GKmdOrp2qzWdMYxoGze49ElvkDU2Ykft6MO89ttIo-8THe1qwuTaLBhnH13CSD9cWtPtj7p3E2b20VHbdS65d4wn5KC3Q8TT331MXm6un5d37OHp9n559cBayXlioC23gBKgwr6ziKUqwUqUqivLutFFVXd9paHFPFZoUWtbg2qhbpq-bQs4Juc77xz82xZjMhu_DVM-aYDXWoHQADkld6k25OcD9mYObrTh0whuvts1u3ZNbtf8tGtkhmAHxRyeVhj-1P9QX9kgf1g</recordid><startdate>20240801</startdate><enddate>20240801</enddate><creator>Liu, Xinran</creator><creator>Zhang, Zhi</creator><creator>Guo, Wenhui</creator><creator>Zhang, Ruibiao</creator><creator>Xu, Feng</creator><general>Springer US</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SP</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope><scope>JG9</scope><scope>L7M</scope><orcidid>https://orcid.org/0009-0008-3365-7267</orcidid></search><sort><creationdate>20240801</creationdate><title>Ultra-low core loss and high permeability Fe-based amorphous soft magnetic composites with ultra-fine FeNi additives</title><author>Liu, Xinran ; Zhang, Zhi ; Guo, Wenhui ; Zhang, Ruibiao ; Xu, Feng</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c200t-38a0a3e2337efdaee6463a2e24d669b8579df783cececa18198a934c39bbfcc53</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>Amorphous materials</topic><topic>Bias</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>Cold pressing</topic><topic>Composite materials</topic><topic>Core loss</topic><topic>Magnetic materials</topic><topic>Magnetic permeability</topic><topic>Magnetic properties</topic><topic>Materials Science</topic><topic>Optical and Electronic Materials</topic><topic>Permeability</topic><topic>Wide bandgap semiconductors</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Liu, Xinran</creatorcontrib><creatorcontrib>Zhang, Zhi</creatorcontrib><creatorcontrib>Guo, Wenhui</creatorcontrib><creatorcontrib>Zhang, Ruibiao</creatorcontrib><creatorcontrib>Xu, Feng</creatorcontrib><collection>CrossRef</collection><collection>Electronics & Communications Abstracts</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>Materials Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Journal of materials science. Materials in electronics</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Liu, Xinran</au><au>Zhang, Zhi</au><au>Guo, Wenhui</au><au>Zhang, Ruibiao</au><au>Xu, Feng</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Ultra-low core loss and high permeability Fe-based amorphous soft magnetic composites with ultra-fine FeNi additives</atitle><jtitle>Journal of materials science. Materials in electronics</jtitle><stitle>J Mater Sci: Mater Electron</stitle><date>2024-08-01</date><risdate>2024</risdate><volume>35</volume><issue>24</issue><spage>1655</spage><pages>1655-</pages><artnum>1655</artnum><issn>0957-4522</issn><eissn>1573-482X</eissn><abstract>The rapid development of wide bandgap semiconductor technology has set a higher standard for the permeability, core loss, and DC-bias performance of soft magnetic materials. In order to prepare soft magnetic materials with excellent high-frequency properties, novel Fe-based amorphous soft magnetic composites (SMCs) composed of FeSiBCCr amorphous powder and ultra-fine FeNi powder were developed by cold pressing. The effects of the mass ratio of FeNi powder on the micromorphology, densities, and magnetic properties of FeSiBCCr amorphous SMCs were thoroughly investigated. The results show that the ultra-fine FeNi powder is incorporated into the voids between the FeSiBCCr amorphous powder, which can effectively reduce the air gaps, resulting in excellent magnetic properties even at high frequency and temperature. The comprehensive soft magnetic properties of FeSiBCCr/FeNi SMCs have been significantly improved compared to those of individual FeSiBCCr SMCs. The composite SMCs, with the addition of 50 wt% FeNi powder and annealed at 450 °C, exhibit excellent magnetic properties with high effective permeability of 44.6, ultra-low core loss of 640 kW/m
3
at 50 mT and 500 kHz, and high DC-bias performance of 93.8%. The demonstrated FeSiBCCr/FeNi SMCs with high performance are expected to be widely used in high-power and high-frequency electronics applications.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s10854-024-13426-2</doi><orcidid>https://orcid.org/0009-0008-3365-7267</orcidid></addata></record> |
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| subjects | Amorphous materials Bias Characterization and Evaluation of Materials Chemistry and Materials Science Cold pressing Composite materials Core loss Magnetic materials Magnetic permeability Magnetic properties Materials Science Optical and Electronic Materials Permeability Wide bandgap semiconductors |
| title | Ultra-low core loss and high permeability Fe-based amorphous soft magnetic composites with ultra-fine FeNi additives |
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