Research on the influencing factors of chip forming in 304 stainless steel deep hole gun drilling

In the deep hole gun drilling process, the holes’ small diameter and long depth, combined with the narrow chip removal space, have made the relationship between process parameters and chip formation a persistent challenge in deep hole machining research. 304 stainless steel, known for its excellent...

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Veröffentlicht in:International journal of advanced manufacturing technology 2024-09, Vol.134 (3-4), p.1447-1461
Hauptverfasser: Lou, Jiacheng, Li, Liang, Dong, Xiaofei, Cao, Maozheng, Jiang, Jitao, Zhang, Yu
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container_issue 3-4
container_start_page 1447
container_title International journal of advanced manufacturing technology
container_volume 134
creator Lou, Jiacheng
Li, Liang
Dong, Xiaofei
Cao, Maozheng
Jiang, Jitao
Zhang, Yu
description In the deep hole gun drilling process, the holes’ small diameter and long depth, combined with the narrow chip removal space, have made the relationship between process parameters and chip formation a persistent challenge in deep hole machining research. 304 stainless steel, known for its excellent wear and corrosion resistance, is widely used to manufacture deep-hole components. However, it also has processing difficulties, such as high hardness and poor plasticity. Therefore, this study focuses on 304 stainless steel, utilizing ABAQUS simulation software to model the chip formation process during deep hole gun drilling and investigate the effects of process parameters on chip formation. Based on the simulation results and employing fluid–structure interaction theory, a fluid–solid coupling simulation model was established using ANSYS Fluent software to study the impact of coolant pressure on chip formation. The relationship between coolant pressure and chip curling deformation at different stages of chip growth was elucidated. Subsequently, deep-hole gun drilling tests were conducted to analyze chip morphology. Scanning electron microscopy (SEM) was used to study the fracture mechanism of chips during the deep hole gun drilling of 304 stainless steel, ultimately revealing the relationship between chip formation and process parameters in this machining process.
doi_str_mv 10.1007/s00170-024-14205-3
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subjects Austenitic stainless steels
CAE) and Design
Chip formation
Computer-Aided Engineering (CAD
Coolants
Corrosion effects
Corrosion resistance
Corrosion resistant steels
Corrosive wear
Deformation effects
Engineering
Fluid-structure interaction
Fracture mechanics
Gun drilling
Industrial and Production Engineering
Machining
Mechanical Engineering
Media Management
Original Article
Process parameters
Simulation
Simulation models
Software
Stainless steel
Wear resistance
title Research on the influencing factors of chip forming in 304 stainless steel deep hole gun drilling
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