Forming of large scale bipolar plates for high power fuel cell stacks

Developing high-power (e.g. megawatt-scale) single fuel cell stacks is of significance to extending the application of hydrogen fuel cells in high-energy-consumption fields such as aerospace, maritime, and rail transportation. Bipolar plate is one of the core components of hydrogen fuel cell stacks....

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Veröffentlicht in:IOP conference series. Materials Science and Engineering 2024-05, Vol.1307 (1), p.12030
Hauptverfasser: Ma, Xiaolong, Zhang, Xianglu, Guo, Nan, Qin, Li, Xiao, Yao, Yang, Daijun, Min, Junying, Ming, Pingwen, Zhang, Cunman
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container_start_page 12030
container_title IOP conference series. Materials Science and Engineering
container_volume 1307
creator Ma, Xiaolong
Zhang, Xianglu
Guo, Nan
Qin, Li
Xiao, Yao
Yang, Daijun
Min, Junying
Ming, Pingwen
Zhang, Cunman
description Developing high-power (e.g. megawatt-scale) single fuel cell stacks is of significance to extending the application of hydrogen fuel cells in high-energy-consumption fields such as aerospace, maritime, and rail transportation. Bipolar plate is one of the core components of hydrogen fuel cell stacks. Currently, the mainstream hydrogen fuel cell stacks achieve a maximum power of about 200 kW with a bipolar plate area of approximately 600 cm 2 . While the megawatt-scale hydrogen fuel cell stacks requires large scale bipolar plates with an area of e.g. >2000 cm 2 and higher geometric complexity of flow channel. However, the structural design and manufacturing process for such large scale bipolar plates remain unexplored. Based on the concept of “partitioned modular manufacturing”, the large scale bipolar plate is divided into multiple smaller scale bipolar plate modules in this work, and then integrated into a single component, which is then formed by applying multi-step stamping process to each module. Therefore, a so-called “partitioned multi-step stamping process” is proposed to form large scale bipolar plates with fine flow channels. Experimental validation was conducted using 0.1 mm thick titanium sheets and austenitic stainless steel sheets, demonstrating a prospective solution to manufacture large scale bipolar plates for high power hydrogen fuel cell stacks.
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subjects Austenitic stainless steels
Fuel cells
Hydrogen
Hydrogen fuels
Manufacturing
Maximum power
Metal sheets
Modules
Plates
Stacks
Stamping
Structural design
title Forming of large scale bipolar plates for high power fuel cell stacks
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