Forming of large scale bipolar plates for high power fuel cell stacks
Developing high-power (e.g. megawatt-scale) single fuel cell stacks is of significance to extending the application of hydrogen fuel cells in high-energy-consumption fields such as aerospace, maritime, and rail transportation. Bipolar plate is one of the core components of hydrogen fuel cell stacks....
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Veröffentlicht in: | IOP conference series. Materials Science and Engineering 2024-05, Vol.1307 (1), p.12030 |
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container_title | IOP conference series. Materials Science and Engineering |
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creator | Ma, Xiaolong Zhang, Xianglu Guo, Nan Qin, Li Xiao, Yao Yang, Daijun Min, Junying Ming, Pingwen Zhang, Cunman |
description | Developing high-power (e.g. megawatt-scale) single fuel cell stacks is of significance to extending the application of hydrogen fuel cells in high-energy-consumption fields such as aerospace, maritime, and rail transportation. Bipolar plate is one of the core components of hydrogen fuel cell stacks. Currently, the mainstream hydrogen fuel cell stacks achieve a maximum power of about 200 kW with a bipolar plate area of approximately 600 cm
2
. While the megawatt-scale hydrogen fuel cell stacks requires large scale bipolar plates with an area of e.g. >2000 cm
2
and higher geometric complexity of flow channel. However, the structural design and manufacturing process for such large scale bipolar plates remain unexplored. Based on the concept of “partitioned modular manufacturing”, the large scale bipolar plate is divided into multiple smaller scale bipolar plate modules in this work, and then integrated into a single component, which is then formed by applying multi-step stamping process to each module. Therefore, a so-called “partitioned multi-step stamping process” is proposed to form large scale bipolar plates with fine flow channels. Experimental validation was conducted using 0.1 mm thick titanium sheets and austenitic stainless steel sheets, demonstrating a prospective solution to manufacture large scale bipolar plates for high power hydrogen fuel cell stacks. |
doi_str_mv | 10.1088/1757-899X/1307/1/012030 |
format | Article |
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2
. While the megawatt-scale hydrogen fuel cell stacks requires large scale bipolar plates with an area of e.g. >2000 cm
2
and higher geometric complexity of flow channel. However, the structural design and manufacturing process for such large scale bipolar plates remain unexplored. Based on the concept of “partitioned modular manufacturing”, the large scale bipolar plate is divided into multiple smaller scale bipolar plate modules in this work, and then integrated into a single component, which is then formed by applying multi-step stamping process to each module. Therefore, a so-called “partitioned multi-step stamping process” is proposed to form large scale bipolar plates with fine flow channels. Experimental validation was conducted using 0.1 mm thick titanium sheets and austenitic stainless steel sheets, demonstrating a prospective solution to manufacture large scale bipolar plates for high power hydrogen fuel cell stacks.</description><identifier>ISSN: 1757-8981</identifier><identifier>EISSN: 1757-899X</identifier><identifier>DOI: 10.1088/1757-899X/1307/1/012030</identifier><language>eng</language><publisher>Bristol: IOP Publishing</publisher><subject>Austenitic stainless steels ; Fuel cells ; Hydrogen ; Hydrogen fuels ; Manufacturing ; Maximum power ; Metal sheets ; Modules ; Plates ; Stacks ; Stamping ; Structural design</subject><ispartof>IOP conference series. Materials Science and Engineering, 2024-05, Vol.1307 (1), p.12030</ispartof><rights>Published under licence by IOP Publishing Ltd</rights><rights>Published under licence by IOP Publishing Ltd. This work is published under https://creativecommons.org/licenses/by/4.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c288t-8c6bbc404232a961f5429c83053b7ba0faf8474d93f6c63aa932ef2d2d8818453</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://iopscience.iop.org/article/10.1088/1757-899X/1307/1/012030/pdf$$EPDF$$P50$$Giop$$Hfree_for_read</linktopdf><link.rule.ids>315,782,786,27933,27934,38877,38899,53849,53876</link.rule.ids></links><search><creatorcontrib>Ma, Xiaolong</creatorcontrib><creatorcontrib>Zhang, Xianglu</creatorcontrib><creatorcontrib>Guo, Nan</creatorcontrib><creatorcontrib>Qin, Li</creatorcontrib><creatorcontrib>Xiao, Yao</creatorcontrib><creatorcontrib>Yang, Daijun</creatorcontrib><creatorcontrib>Min, Junying</creatorcontrib><creatorcontrib>Ming, Pingwen</creatorcontrib><creatorcontrib>Zhang, Cunman</creatorcontrib><title>Forming of large scale bipolar plates for high power fuel cell stacks</title><title>IOP conference series. Materials Science and Engineering</title><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><description>Developing high-power (e.g. megawatt-scale) single fuel cell stacks is of significance to extending the application of hydrogen fuel cells in high-energy-consumption fields such as aerospace, maritime, and rail transportation. Bipolar plate is one of the core components of hydrogen fuel cell stacks. Currently, the mainstream hydrogen fuel cell stacks achieve a maximum power of about 200 kW with a bipolar plate area of approximately 600 cm
2
. While the megawatt-scale hydrogen fuel cell stacks requires large scale bipolar plates with an area of e.g. >2000 cm
2
and higher geometric complexity of flow channel. However, the structural design and manufacturing process for such large scale bipolar plates remain unexplored. Based on the concept of “partitioned modular manufacturing”, the large scale bipolar plate is divided into multiple smaller scale bipolar plate modules in this work, and then integrated into a single component, which is then formed by applying multi-step stamping process to each module. Therefore, a so-called “partitioned multi-step stamping process” is proposed to form large scale bipolar plates with fine flow channels. Experimental validation was conducted using 0.1 mm thick titanium sheets and austenitic stainless steel sheets, demonstrating a prospective solution to manufacture large scale bipolar plates for high power hydrogen fuel cell stacks.</description><subject>Austenitic stainless steels</subject><subject>Fuel cells</subject><subject>Hydrogen</subject><subject>Hydrogen fuels</subject><subject>Manufacturing</subject><subject>Maximum power</subject><subject>Metal sheets</subject><subject>Modules</subject><subject>Plates</subject><subject>Stacks</subject><subject>Stamping</subject><subject>Structural design</subject><issn>1757-8981</issn><issn>1757-899X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><sourceid>O3W</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqFkE1LxDAQhoMouK7-BgOePNROPtqkR1nWD1jxoIK3kKbJbtfupiZdxH9vS2VFEDzNDPM-M_AgdE7gioCUKRGZSGRRvKaEgUhJCoQCgwM02W8O970kx-gkxjVALjiHCZrf-LCpt0vsHW50WFocjW4sLuvW9zNuG93ZiJ0PeFUvV7j1HzZgt7MNNrZpcOy0eYun6MjpJtqz7zpFLzfz59ldsni8vZ9dLxJDpewSafKyNBw4ZVQXOXEZp4WRDDJWilKD005ywauCudzkTOuCUetoRSspieQZm6KL8W4b_PvOxk6t_S5s-5eKQU5lQSmDPiXGlAk-xmCdakO90eFTEVCDMzXYUIMZNThTRI3OepKNZO3bn9P_U5d_UA9P89851VaOfQFVV3qN</recordid><startdate>20240501</startdate><enddate>20240501</enddate><creator>Ma, Xiaolong</creator><creator>Zhang, Xianglu</creator><creator>Guo, Nan</creator><creator>Qin, Li</creator><creator>Xiao, Yao</creator><creator>Yang, Daijun</creator><creator>Min, Junying</creator><creator>Ming, Pingwen</creator><creator>Zhang, Cunman</creator><general>IOP Publishing</general><scope>O3W</scope><scope>TSCCA</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>L6V</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20240501</creationdate><title>Forming of large scale bipolar plates for high power fuel cell stacks</title><author>Ma, Xiaolong ; Zhang, Xianglu ; Guo, Nan ; Qin, Li ; Xiao, Yao ; Yang, Daijun ; Min, Junying ; Ming, Pingwen ; Zhang, Cunman</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c288t-8c6bbc404232a961f5429c83053b7ba0faf8474d93f6c63aa932ef2d2d8818453</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>Austenitic stainless steels</topic><topic>Fuel cells</topic><topic>Hydrogen</topic><topic>Hydrogen fuels</topic><topic>Manufacturing</topic><topic>Maximum power</topic><topic>Metal sheets</topic><topic>Modules</topic><topic>Plates</topic><topic>Stacks</topic><topic>Stamping</topic><topic>Structural design</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Ma, Xiaolong</creatorcontrib><creatorcontrib>Zhang, Xianglu</creatorcontrib><creatorcontrib>Guo, Nan</creatorcontrib><creatorcontrib>Qin, Li</creatorcontrib><creatorcontrib>Xiao, Yao</creatorcontrib><creatorcontrib>Yang, Daijun</creatorcontrib><creatorcontrib>Min, Junying</creatorcontrib><creatorcontrib>Ming, Pingwen</creatorcontrib><creatorcontrib>Zhang, Cunman</creatorcontrib><collection>Institute of Physics Open Access Journal Titles</collection><collection>IOPscience (Open Access)</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>Access via ProQuest (Open Access)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>IOP conference series. 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2
. While the megawatt-scale hydrogen fuel cell stacks requires large scale bipolar plates with an area of e.g. >2000 cm
2
and higher geometric complexity of flow channel. However, the structural design and manufacturing process for such large scale bipolar plates remain unexplored. Based on the concept of “partitioned modular manufacturing”, the large scale bipolar plate is divided into multiple smaller scale bipolar plate modules in this work, and then integrated into a single component, which is then formed by applying multi-step stamping process to each module. Therefore, a so-called “partitioned multi-step stamping process” is proposed to form large scale bipolar plates with fine flow channels. Experimental validation was conducted using 0.1 mm thick titanium sheets and austenitic stainless steel sheets, demonstrating a prospective solution to manufacture large scale bipolar plates for high power hydrogen fuel cell stacks.</abstract><cop>Bristol</cop><pub>IOP Publishing</pub><doi>10.1088/1757-899X/1307/1/012030</doi><tpages>8</tpages><oa>free_for_read</oa></addata></record> |
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subjects | Austenitic stainless steels Fuel cells Hydrogen Hydrogen fuels Manufacturing Maximum power Metal sheets Modules Plates Stacks Stamping Structural design |
title | Forming of large scale bipolar plates for high power fuel cell stacks |
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