Performance and Formula Optimization of Graphene-Modified Tungsten Carbide Coating to Improve Adaptability to High-Speed Fluid Flow in Wellbore

In order to improve the erosion resistance of steel PDC (Polycrystalline Diamond Compact) bit under high-speed fluid flow conditions underground, it is necessary to develop a high-performance erosion-resistant coating. In this paper, laser cladding was used to prepare the new coating by modifying tungsten carbide with graphene. And the effects of tungsten carbide content and graphene content on the coating performance have been thoroughly studied and analyzed to obtain the optimal covering layer. The research results indicate that, for new coatings, 60% tungsten carbide and 0.3% graphene are the optimal ratios. After adding tungsten carbide, the hardness has significantly improved. However, when the tungsten carbide content further increases more than 30%, the increase in hardness is limited. In addition, when the content of graphene is more than 0.3%, the branched structure becomes thicker. In detail, this is a phenomenon where the segregation of Cr, Si, and W becomes very obvious again, and the segregation of Fe occurs at the Ni enrichment site. The research results contribute to the development and optimization of high-quality erosion-resistant coatings under the high-speed flow conditions in wellbore. These are of great significance for improving the efficiency of oil and gas exploration and development.