Interfacial Characteristics and Mechanical Behavior of Hybrid Manufactured AlSi10Mg–Al6061 Bimetal via Selective Laser Melting and Forging
Hybrid manufacturing (HM) uses additive manufacturing (AM) techniques to prepare complex or fine structures on traditional processing parts, which can fully utilize the advantages of AM to form complex parts, and the high efficiency and low cost of conventional processing methods in manufacturing re...
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| Veröffentlicht in: | Acta metallurgica sinica : English letters 2022-03, Vol.35 (3), p.375-388 |
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| creator | Wang, Haoxiang Lin, Xin Kang, Nan Qin, Zehao Shi, Shuoqing Li, Jiacong Huang, Weidong |
| description | Hybrid manufacturing (HM) uses additive manufacturing (AM) techniques to prepare complex or fine structures on traditional processing parts, which can fully utilize the advantages of AM to form complex parts, and the high efficiency and low cost of conventional processing methods in manufacturing regular components. A bimetal material was produced by selective laser melting (SLM) of AlSi10Mg on the deformed Al6061 alloy substrate in this study. Firstly, the interface characteristics of the two alloys were studied. The results show that a metallurgical interface with a thickness of 100–200 μm was formed as the result of the Marangoni convection during SLM preparation. In detail, the circular flow in the melt pool at the interface led to the dilution of alloying elements and the change of microstructure. Moreover, a suitable first-layer thickness can effectively suppress the hot cracks at the interfacial region. Based on the optimized results, the hybrid manufactured samples with different SLM processed volume ratios (SLM-part) to the substrate were prepared to study the mechanical properties and the deformation behavior of hybrid parts. The results show that the volume ratio of the SLM-part to the substrate had an influence on the strength and the elasto-plastic behavior by affecting the distribution of plastic deformation. |
| doi_str_mv | 10.1007/s40195-021-01349-4 |
| format | Article |
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A bimetal material was produced by selective laser melting (SLM) of AlSi10Mg on the deformed Al6061 alloy substrate in this study. Firstly, the interface characteristics of the two alloys were studied. The results show that a metallurgical interface with a thickness of 100–200 μm was formed as the result of the Marangoni convection during SLM preparation. In detail, the circular flow in the melt pool at the interface led to the dilution of alloying elements and the change of microstructure. Moreover, a suitable first-layer thickness can effectively suppress the hot cracks at the interfacial region. Based on the optimized results, the hybrid manufactured samples with different SLM processed volume ratios (SLM-part) to the substrate were prepared to study the mechanical properties and the deformation behavior of hybrid parts. The results show that the volume ratio of the SLM-part to the substrate had an influence on the strength and the elasto-plastic behavior by affecting the distribution of plastic deformation.</description><identifier>ISSN: 1006-7191</identifier><identifier>EISSN: 2194-1289</identifier><identifier>DOI: 10.1007/s40195-021-01349-4</identifier><language>eng</language><publisher>Beijing: The Chinese Society for Metals</publisher><subject>Alloying elements ; Alloys ; Aluminum alloys ; Aluminum base alloys ; Bimetals ; Characterization and Evaluation of Materials ; Chemistry and Materials Science ; Corrosion and Coatings ; Cracks ; Deformation ; Dilution ; Elastoplasticity ; Hot cracks ; Laser beam melting ; Lasers ; Manufacturing ; Marangoni convection ; Materials Science ; Mechanical properties ; Melt pools ; Metallic Materials ; Metallurgical analysis ; Morphology ; Nanotechnology ; Organometallic Chemistry ; Plastic deformation ; Scanning electron microscopy ; Spectroscopy/Spectrometry ; Substrates ; Thickness ; Tribology</subject><ispartof>Acta metallurgica sinica : English letters, 2022-03, Vol.35 (3), p.375-388</ispartof><rights>The Chinese Society for Metals (CSM) and Springer-Verlag GmbH Germany, part of Springer Nature 2022</rights><rights>The Chinese Society for Metals (CSM) and Springer-Verlag GmbH Germany, part of Springer Nature 2022.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c363t-68c4d2d6f118e37804b59cb21e71e8b43600d1bd56d9a74bd5786215c01b89ed3</citedby><cites>FETCH-LOGICAL-c363t-68c4d2d6f118e37804b59cb21e71e8b43600d1bd56d9a74bd5786215c01b89ed3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s40195-021-01349-4$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://www.proquest.com/docview/2933413887?pq-origsite=primo$$EHTML$$P50$$Gproquest$$H</linktohtml><link.rule.ids>314,776,780,21368,27903,27904,33723,41467,42536,43784,51297,64361,64365,72215</link.rule.ids></links><search><creatorcontrib>Wang, Haoxiang</creatorcontrib><creatorcontrib>Lin, Xin</creatorcontrib><creatorcontrib>Kang, Nan</creatorcontrib><creatorcontrib>Qin, Zehao</creatorcontrib><creatorcontrib>Shi, Shuoqing</creatorcontrib><creatorcontrib>Li, Jiacong</creatorcontrib><creatorcontrib>Huang, Weidong</creatorcontrib><title>Interfacial Characteristics and Mechanical Behavior of Hybrid Manufactured AlSi10Mg–Al6061 Bimetal via Selective Laser Melting and Forging</title><title>Acta metallurgica sinica : English letters</title><addtitle>Acta Metall. Sin. (Engl. Lett.)</addtitle><description>Hybrid manufacturing (HM) uses additive manufacturing (AM) techniques to prepare complex or fine structures on traditional processing parts, which can fully utilize the advantages of AM to form complex parts, and the high efficiency and low cost of conventional processing methods in manufacturing regular components. A bimetal material was produced by selective laser melting (SLM) of AlSi10Mg on the deformed Al6061 alloy substrate in this study. Firstly, the interface characteristics of the two alloys were studied. The results show that a metallurgical interface with a thickness of 100–200 μm was formed as the result of the Marangoni convection during SLM preparation. In detail, the circular flow in the melt pool at the interface led to the dilution of alloying elements and the change of microstructure. Moreover, a suitable first-layer thickness can effectively suppress the hot cracks at the interfacial region. Based on the optimized results, the hybrid manufactured samples with different SLM processed volume ratios (SLM-part) to the substrate were prepared to study the mechanical properties and the deformation behavior of hybrid parts. The results show that the volume ratio of the SLM-part to the substrate had an influence on the strength and the elasto-plastic behavior by affecting the distribution of plastic deformation.</description><subject>Alloying elements</subject><subject>Alloys</subject><subject>Aluminum alloys</subject><subject>Aluminum base alloys</subject><subject>Bimetals</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>Corrosion and Coatings</subject><subject>Cracks</subject><subject>Deformation</subject><subject>Dilution</subject><subject>Elastoplasticity</subject><subject>Hot cracks</subject><subject>Laser beam melting</subject><subject>Lasers</subject><subject>Manufacturing</subject><subject>Marangoni convection</subject><subject>Materials Science</subject><subject>Mechanical properties</subject><subject>Melt pools</subject><subject>Metallic Materials</subject><subject>Metallurgical analysis</subject><subject>Morphology</subject><subject>Nanotechnology</subject><subject>Organometallic Chemistry</subject><subject>Plastic deformation</subject><subject>Scanning electron microscopy</subject><subject>Spectroscopy/Spectrometry</subject><subject>Substrates</subject><subject>Thickness</subject><subject>Tribology</subject><issn>1006-7191</issn><issn>2194-1289</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kD1OxDAQhS0EEsvPBagsUQc8tuPY5bLiT1pEAdSW40x2jUICdnYlOg5Axw05CYZFoqOaGc373pMeIUfAToCx6jRJBqYsGIeCgZCmkFtkwsHIArg222SSVaqowMAu2UvpMV9cltWEvF_3I8bW-eA6Olu66Hy-QxqDT9T1Db1Bv3R98Pl9hku3DkOkQ0uvXusY8tf1qwyPq4gNnXZ3AdjN4vPtY9oppoCehSccM7kOjt5hh34Ma6RzlzBm424M_eIn5GKIi7wfkJ3WdQkPf-c-ebg4v59dFfPby-vZdF54ocRYKO1lwxvVAmgUlWayLo2vOWAFqGspFGMN1E2pGuMqmZdKKw6lZ1Brg43YJ8cb3-c4vKwwjfZxWMU-R1puhJAgtK6yim9UPg4pRWztcwxPLr5aYPa7dbtp3ebW7U_rVmZIbKCUxf0C45_1P9QXAFqF4Q</recordid><startdate>20220301</startdate><enddate>20220301</enddate><creator>Wang, Haoxiang</creator><creator>Lin, Xin</creator><creator>Kang, Nan</creator><creator>Qin, Zehao</creator><creator>Shi, Shuoqing</creator><creator>Li, Jiacong</creator><creator>Huang, Weidong</creator><general>The Chinese Society for Metals</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope></search><sort><creationdate>20220301</creationdate><title>Interfacial Characteristics and Mechanical Behavior of Hybrid Manufactured AlSi10Mg–Al6061 Bimetal via Selective Laser Melting and Forging</title><author>Wang, Haoxiang ; Lin, Xin ; Kang, Nan ; Qin, Zehao ; Shi, Shuoqing ; Li, Jiacong ; Huang, Weidong</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c363t-68c4d2d6f118e37804b59cb21e71e8b43600d1bd56d9a74bd5786215c01b89ed3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Alloying elements</topic><topic>Alloys</topic><topic>Aluminum alloys</topic><topic>Aluminum base alloys</topic><topic>Bimetals</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>Corrosion and Coatings</topic><topic>Cracks</topic><topic>Deformation</topic><topic>Dilution</topic><topic>Elastoplasticity</topic><topic>Hot cracks</topic><topic>Laser beam melting</topic><topic>Lasers</topic><topic>Manufacturing</topic><topic>Marangoni convection</topic><topic>Materials Science</topic><topic>Mechanical properties</topic><topic>Melt pools</topic><topic>Metallic Materials</topic><topic>Metallurgical analysis</topic><topic>Morphology</topic><topic>Nanotechnology</topic><topic>Organometallic Chemistry</topic><topic>Plastic deformation</topic><topic>Scanning electron microscopy</topic><topic>Spectroscopy/Spectrometry</topic><topic>Substrates</topic><topic>Thickness</topic><topic>Tribology</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Haoxiang</creatorcontrib><creatorcontrib>Lin, Xin</creatorcontrib><creatorcontrib>Kang, Nan</creatorcontrib><creatorcontrib>Qin, Zehao</creatorcontrib><creatorcontrib>Shi, Shuoqing</creatorcontrib><creatorcontrib>Li, Jiacong</creatorcontrib><creatorcontrib>Huang, Weidong</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><jtitle>Acta metallurgica sinica : English letters</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Haoxiang</au><au>Lin, Xin</au><au>Kang, Nan</au><au>Qin, Zehao</au><au>Shi, Shuoqing</au><au>Li, Jiacong</au><au>Huang, Weidong</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Interfacial Characteristics and Mechanical Behavior of Hybrid Manufactured AlSi10Mg–Al6061 Bimetal via Selective Laser Melting and Forging</atitle><jtitle>Acta metallurgica sinica : English letters</jtitle><stitle>Acta Metall. Sin. (Engl. Lett.)</stitle><date>2022-03-01</date><risdate>2022</risdate><volume>35</volume><issue>3</issue><spage>375</spage><epage>388</epage><pages>375-388</pages><issn>1006-7191</issn><eissn>2194-1289</eissn><abstract>Hybrid manufacturing (HM) uses additive manufacturing (AM) techniques to prepare complex or fine structures on traditional processing parts, which can fully utilize the advantages of AM to form complex parts, and the high efficiency and low cost of conventional processing methods in manufacturing regular components. A bimetal material was produced by selective laser melting (SLM) of AlSi10Mg on the deformed Al6061 alloy substrate in this study. Firstly, the interface characteristics of the two alloys were studied. The results show that a metallurgical interface with a thickness of 100–200 μm was formed as the result of the Marangoni convection during SLM preparation. In detail, the circular flow in the melt pool at the interface led to the dilution of alloying elements and the change of microstructure. Moreover, a suitable first-layer thickness can effectively suppress the hot cracks at the interfacial region. Based on the optimized results, the hybrid manufactured samples with different SLM processed volume ratios (SLM-part) to the substrate were prepared to study the mechanical properties and the deformation behavior of hybrid parts. The results show that the volume ratio of the SLM-part to the substrate had an influence on the strength and the elasto-plastic behavior by affecting the distribution of plastic deformation.</abstract><cop>Beijing</cop><pub>The Chinese Society for Metals</pub><doi>10.1007/s40195-021-01349-4</doi><tpages>14</tpages><oa>free_for_read</oa></addata></record> |
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| subjects | Alloying elements Alloys Aluminum alloys Aluminum base alloys Bimetals Characterization and Evaluation of Materials Chemistry and Materials Science Corrosion and Coatings Cracks Deformation Dilution Elastoplasticity Hot cracks Laser beam melting Lasers Manufacturing Marangoni convection Materials Science Mechanical properties Melt pools Metallic Materials Metallurgical analysis Morphology Nanotechnology Organometallic Chemistry Plastic deformation Scanning electron microscopy Spectroscopy/Spectrometry Substrates Thickness Tribology |
| title | Interfacial Characteristics and Mechanical Behavior of Hybrid Manufactured AlSi10Mg–Al6061 Bimetal via Selective Laser Melting and Forging |
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