Experimental and numerical investigations of cutting forces and chip formation during precision cutting of Ti42Nb titanium alloy produced by laser-based powder bed fusion

In this work, experimental and numerical investigations are conducted to investigate the precision cutting cutting of Ti42Nb titanium alloy produced by laser-based powder bed fusion. Experimental precision cutting tests are carried out using precision turning lathe. Trials are performed with two cut...

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Veröffentlicht in:International journal of advanced manufacturing technology 2024-03, Vol.131 (2), p.701-717
Hauptverfasser: Ben Boubaker, Houssemeddine, Le-Coz, Gael, Moufki, Abdelhadi, Nouari, Mohammed, Laheurte, Pascal
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container_start_page 701
container_title International journal of advanced manufacturing technology
container_volume 131
creator Ben Boubaker, Houssemeddine
Le-Coz, Gael
Moufki, Abdelhadi
Nouari, Mohammed
Laheurte, Pascal
description In this work, experimental and numerical investigations are conducted to investigate the precision cutting cutting of Ti42Nb titanium alloy produced by laser-based powder bed fusion. Experimental precision cutting tests are carried out using precision turning lathe. Trials are performed with two cutting velocities of 60 m/min and 90 m/min and different feed rates, varying from 5 to 40 μ m/rev. For the numerical study, a porous crystal plasticity-based model is proposed to address the impact of anisotropy and microstructure heterogeneities of the polycrystalline material. The crystal plasticity-based model is identified using strain–stress curves obtained from compression tests performed under two strain rates and a wide range of temperatures. Numerical precision cutting simulations are performed in order to gain insight into the impact of crystallographic orientation and grain size on the machinability of the alloy. According to the results, the effect of the strain rates and the temperature on the thermomechanical behavior of the Ti42Nb alloy produced by laser-based powder bed fusion is correctly depicted. The model captured the strain localization on adiabatic shear band. According to the precision cutting simulations, the local variables such as temperature, damage and plastic deformation are strongly impacted by the crystallographic orientation and the grain size. Depending on the crystallographic orientations, the chip morphology changes form continues, slightly segmented to largely segmented.
doi_str_mv 10.1007/s00170-023-11511-0
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subjects Anisotropy
CAE) and Design
Chip formation
Compression tests
Computer-Aided Engineering (CAD
Crystallography
Cutting force
Cutting parameters
Edge dislocations
Engineering
Feed rate
Grain size
Impact damage
Industrial and Production Engineering
Laser applications
Lasers
Machinability
Mathematical models
Mechanical Engineering
Media Management
Original Article
Plastic deformation
Plastic properties
Powder beds
Shear bands
Strain localization
Thermomechanical properties
Titanium alloys
Titanium base alloys
Turning (machining)
title Experimental and numerical investigations of cutting forces and chip formation during precision cutting of Ti42Nb titanium alloy produced by laser-based powder bed fusion
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