Comparative studies on the hot corrosion behavior of air plasma spray and high velocity oxygen fuel coated Co-based L605 superalloys in a gas turbine environment

An improvement in the corrosion resistance of alloys at elevated temperature is a factor for their potential use in gas turbines. In this study, CoNiCrAlY has been coated on the L605 alloy using air plasma spray (APS) and high-velocity oxygen fuel (HVOF) coating techniques to enhance its corrosion r...

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Veröffentlicht in:International journal of minerals, metallurgy and materials metallurgy and materials, 2020-05, Vol.27 (5), p.649-659
Hauptverfasser: Jithesh, Kuzhipadath, Arivarasu, Moganraj
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Arivarasu, Moganraj
description An improvement in the corrosion resistance of alloys at elevated temperature is a factor for their potential use in gas turbines. In this study, CoNiCrAlY has been coated on the L605 alloy using air plasma spray (APS) and high-velocity oxygen fuel (HVOF) coating techniques to enhance its corrosion resistance. Hot corrosion studies were conducted on uncoated and coated samples in a molten salt environment at 850°C under cyclic conditions. Thermogravimetric analysis was used to determine the corrosion kinetics. The samples were subjected to scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction for further investigation. In coated samples, the formation of Al 2 O 3 and Cr 2 O 3 in the coating acts as a diffusion barrier that could resists the inward movement of the corrosive species present in the molten salt. Coated samples showed very less spallation, lower weight gain, less porosity, and internal oxidation as compared to uncoated sample. HVOF-coated sample showed greater corrosion resistance and inferred that this is the best technique under these conditions.
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In this study, CoNiCrAlY has been coated on the L605 alloy using air plasma spray (APS) and high-velocity oxygen fuel (HVOF) coating techniques to enhance its corrosion resistance. Hot corrosion studies were conducted on uncoated and coated samples in a molten salt environment at 850°C under cyclic conditions. Thermogravimetric analysis was used to determine the corrosion kinetics. The samples were subjected to scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction for further investigation. In coated samples, the formation of Al 2 O 3 and Cr 2 O 3 in the coating acts as a diffusion barrier that could resists the inward movement of the corrosive species present in the molten salt. Coated samples showed very less spallation, lower weight gain, less porosity, and internal oxidation as compared to uncoated sample. 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In this study, CoNiCrAlY has been coated on the L605 alloy using air plasma spray (APS) and high-velocity oxygen fuel (HVOF) coating techniques to enhance its corrosion resistance. Hot corrosion studies were conducted on uncoated and coated samples in a molten salt environment at 850°C under cyclic conditions. Thermogravimetric analysis was used to determine the corrosion kinetics. The samples were subjected to scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction for further investigation. In coated samples, the formation of Al 2 O 3 and Cr 2 O 3 in the coating acts as a diffusion barrier that could resists the inward movement of the corrosive species present in the molten salt. Coated samples showed very less spallation, lower weight gain, less porosity, and internal oxidation as compared to uncoated sample. 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subjects Air plasma
Aluminum oxide
Ceramics
Characterization and Evaluation of Materials
Chemistry and Materials Science
Comparative studies
Composites
Corrosion
Corrosion and Coatings
Corrosion resistance
Corrosion resistant alloys
Diffusion barriers
Diffusion coating
Fuels
Gas turbines
Glass
High temperature
Hot corrosion
Internal oxidation
Materials Science
Metallic Materials
Molten salts
Natural Materials
Oxygen
Porosity
Protective coatings
Reaction kinetics
Spallation
Superalloys
Surfaces and Interfaces
Thermogravimetric analysis
Thin Films
Tribology
X-ray diffraction
title Comparative studies on the hot corrosion behavior of air plasma spray and high velocity oxygen fuel coated Co-based L605 superalloys in a gas turbine environment
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