Development of a monocular vision system for robotic drilling

Robotic drilling for aerospace structures demands a high positioning accuracy of the robot, which is usually achieved through error measurement and compensation. In this paper, we report the development of a practical monocular vision system for measurement of the relative error between the drill to...

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Veröffentlicht in:Frontiers of information technology & electronic engineering 2014-08, Vol.15 (8), p.593-606
Hauptverfasser: Zhu, Wei-dong, Mei, Biao, Yan, Guo-rui, Ke, Ying-lin
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creator Zhu, Wei-dong
Mei, Biao
Yan, Guo-rui
Ke, Ying-lin
description Robotic drilling for aerospace structures demands a high positioning accuracy of the robot, which is usually achieved through error measurement and compensation. In this paper, we report the development of a practical monocular vision system for measurement of the relative error between the drill tool center point (TCP) and the reference hole. First, the principle of relative error measurement with the vision system is explained, followed by a detailed discussion on the hardware components, software components, and system integration. The elliptical contour extraction algorithm is presented for accurate and robust reference hole detection. System calibration is of key importance to the measurement accuracy of a vision system. A new method is proposed for the simultaneous calibration of camera internal parameters and hand-eye relationship with a dedicated calibration board. Extensive measurement experiments have been performed on a robotic drilling system. Experimental results show that the measurement accuracy of the developed vision system is higher than 0.15 mm, which meets the requirement of robotic drilling for aircraft structures.
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subjects Accuracy
Aircraft structures
Algorithms
Calibration
Communications Engineering
Computer Hardware
Computer Science
Computer Systems Organization and Communication Networks
Drilling
Electrical Engineering
Electronics and Microelectronics
Error analysis
Instrumentation
Monocular vision
Networks
Robotics
Vision systems
title Development of a monocular vision system for robotic drilling
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