Numerical and Experimental Analysis of the Forging of a Bimetallic Crosshead

The automobile sector has been making increasing efforts to reduce the weight of automobiles, aiming at mitigating pollutant gas emissions. The use of innovative concepts, such as bimetallic components, has become attractive because it makes it possible to increase the strength-to-weight ratio of th...

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Veröffentlicht in:Advances in materials science 2023-12, Vol.23 (4), p.37-47
Hauptverfasser: Rosiak, André, Santos, Thomas Gomes dos, Alba, Diego Rafael, Schaeffer, Lirio
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container_title Advances in materials science
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creator Rosiak, André
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Alba, Diego Rafael
Schaeffer, Lirio
description The automobile sector has been making increasing efforts to reduce the weight of automobiles, aiming at mitigating pollutant gas emissions. The use of innovative concepts, such as bimetallic components, has become attractive because it makes it possible to increase the strength-to-weight ratio of the components. In this study, the hot forging of a bimetallic crosshead is investigated. In the process, a billet with a cylindrical core of the magnesium alloy AZ61 is enclosed with a hollow cylinder of the aluminum alloy AA 6351 and forged at 400°C. The objective is to reconcile the low density of Mg alloys with the high corrosion resistance of Al alloys. In parallel, a finite element analysis of the process was carried out.
doi_str_mv 10.2478/adms-2023-0021
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source Walter De Gruyter: Open Access Journals; EZB Electronic Journals Library
subjects Aluminum alloys
Aluminum base alloys
Automobiles
bimetallic
Bimetals
Composite materials
Corrosion resistance
crosshead
Design optimization
Emissions
Finite element analysis
Finite element method
Geometry
Hot forging
Hydraulics
Intermetallic compounds
Kinematics
Lubricants & lubrication
Magnesium alloys
Magnesium base alloys
Materials science
Metal forming
Pollutants
Simulation
Strength to weight ratio
Temperature
Weight reduction
title Numerical and Experimental Analysis of the Forging of a Bimetallic Crosshead
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