Towards a Cleaner Textile Industry: Using ASEC to Decrease the Water Footprint to Zero Liquid Discharge
Textile manufacturing is the second most polluting industry. It involves a series of processes that require large amounts of water and generates highly polluting wastewater. Four liquid wastes collected at different steps from two different textile factories (synthetic and natural fibers) were treat...
Gespeichert in:
| Veröffentlicht in: | Water (Basel) 2023-11, Vol.15 (21), p.3781 |
|---|---|
| Hauptverfasser: | , , , |
| Format: | Artikel |
| Sprache: | eng |
| Schlagworte: | |
| Online-Zugang: | Volltext |
| Tags: |
Tag hinzufügen
Keine Tags, Fügen Sie den ersten Tag hinzu!
|
| container_end_page | |
|---|---|
| container_issue | 21 |
| container_start_page | 3781 |
| container_title | Water (Basel) |
| container_volume | 15 |
| creator | Bonnail, Estefanía Vera, Sebastián Blasco, Julián DelValls, Tomás Ángel |
| description | Textile manufacturing is the second most polluting industry. It involves a series of processes that require large amounts of water and generates highly polluting wastewater. Four liquid wastes collected at different steps from two different textile factories (synthetic and natural fibers) were treated using a new disruptive technology (Adiabatic Sonic Evaporation and Crystallization—ASEC). After the treatment of the contaminated fluids, the byproducts obtained (freshwater and crystallized solids |
| doi_str_mv | 10.3390/w15213781 |
| format | Article |
| fullrecord | <record><control><sourceid>gale_proqu</sourceid><recordid>TN_cdi_proquest_journals_2888358158</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><galeid>A772536948</galeid><sourcerecordid>A772536948</sourcerecordid><originalsourceid>FETCH-LOGICAL-c291t-6e572ce3bb9426e19056e77f48f87dc919569406412118d8773126f8055f531a3</originalsourceid><addsrcrecordid>eNpNUEtLw0AQDqJg0R78BwuePKTuI5vdeCtpq4WCB1sEL2GbTNItabbd3VD7791SEWcOMzDfg_mi6IHgEWMZfj4STgkTklxFA4oFi5MkIdf_9tto6NwWh0oyKTkeRM3SHJWtHFIob0F1YNESvr1uAc27qnfenl7QyumuQeOPaY68QRMoLSgHyG8AfSofKDNj_N7qzp_vX2ANWuhDrys00a7cKNvAfXRTq9bB8HfeRavZdJm_xYv313k-XsQlzYiPU-CClsDW6yyhKZAM8xSEqBNZS1GVGcl4miU4TQglRFZSCEZoWkvMec0ZUewuerzo7q059OB8sTW97YJlQaWUjEvCZUCNLqhGtVDorjbeqjJ0BTtdmg7qEEAxFoJyFvzOhKcLobTGOQt1Ed7dKXsqCC7O2Rd_2bMf94RzDQ</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2888358158</pqid></control><display><type>article</type><title>Towards a Cleaner Textile Industry: Using ASEC to Decrease the Water Footprint to Zero Liquid Discharge</title><source>MDPI - Multidisciplinary Digital Publishing Institute</source><source>EZB-FREE-00999 freely available EZB journals</source><creator>Bonnail, Estefanía ; Vera, Sebastián ; Blasco, Julián ; DelValls, Tomás Ángel</creator><creatorcontrib>Bonnail, Estefanía ; Vera, Sebastián ; Blasco, Julián ; DelValls, Tomás Ángel</creatorcontrib><description>Textile manufacturing is the second most polluting industry. It involves a series of processes that require large amounts of water and generates highly polluting wastewater. Four liquid wastes collected at different steps from two different textile factories (synthetic and natural fibers) were treated using a new disruptive technology (Adiabatic Sonic Evaporation and Crystallization—ASEC). After the treatment of the contaminated fluids, the byproducts obtained (freshwater and crystallized solids <1% humidity) were characterized to determine depuration efficiency and their potential commercial reuse. The physicochemical parameters were analyzed in the liquid and solid phases. The results evidence a completely efficient separation of the contaminants and solutes from the liquids analyzed, resulting in 100% pure water with the characteristics of distilled water (an electrical conductivity below 20 µS/cm) suitable for other industrial processes or water reuses, including human consumption. This implies an estimated annual reduction in the water consumption of these factories of between 16 and 103 Olympic pools. It would also avoid the disposal of 181 and 966 ton/y dried residue by the current synthetic and natural fiber textile processing factories, respectively. More than 75% of the resulting solid residue was S from the synthetic fiber industry, and light elements from the natural fiber residues. The installation of ASEC technology in different phases or at the end of industrial textile processing lines could change the paradigm of water consumption to a minimum, thus reducing consumption and resulting in the complete recycling of water. Using renewable energy and residual heat transforms the system into a zero-pollution technology; it makes it possible to attain almost 0% CO2 emissions, fulfilling the European Green Deal objectives such as a circular economy, the decarbonization of the textile industry, the protection of the biodiversity of river basins, and zero pollution.</description><identifier>ISSN: 2073-4441</identifier><identifier>EISSN: 2073-4441</identifier><identifier>DOI: 10.3390/w15213781</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Biodiversity ; Biological diversity conservation ; By products ; Canada ; Crystallization ; Disruptive innovation ; Dyes ; Efficiency ; Effluents ; Factories ; Lumber industry ; Manufacturing ; Pollution ; Raw materials ; Refuse and refuse disposal ; Sustainable development ; Textile fibers ; Textile industry ; United States ; Water ; Water treatment ; Water use</subject><ispartof>Water (Basel), 2023-11, Vol.15 (21), p.3781</ispartof><rights>COPYRIGHT 2023 MDPI AG</rights><rights>2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c291t-6e572ce3bb9426e19056e77f48f87dc919569406412118d8773126f8055f531a3</cites><orcidid>0000-0002-9750-383X ; 0000-0003-3190-921X</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,780,784,27923,27924</link.rule.ids></links><search><creatorcontrib>Bonnail, Estefanía</creatorcontrib><creatorcontrib>Vera, Sebastián</creatorcontrib><creatorcontrib>Blasco, Julián</creatorcontrib><creatorcontrib>DelValls, Tomás Ángel</creatorcontrib><title>Towards a Cleaner Textile Industry: Using ASEC to Decrease the Water Footprint to Zero Liquid Discharge</title><title>Water (Basel)</title><description>Textile manufacturing is the second most polluting industry. It involves a series of processes that require large amounts of water and generates highly polluting wastewater. Four liquid wastes collected at different steps from two different textile factories (synthetic and natural fibers) were treated using a new disruptive technology (Adiabatic Sonic Evaporation and Crystallization—ASEC). After the treatment of the contaminated fluids, the byproducts obtained (freshwater and crystallized solids <1% humidity) were characterized to determine depuration efficiency and their potential commercial reuse. The physicochemical parameters were analyzed in the liquid and solid phases. The results evidence a completely efficient separation of the contaminants and solutes from the liquids analyzed, resulting in 100% pure water with the characteristics of distilled water (an electrical conductivity below 20 µS/cm) suitable for other industrial processes or water reuses, including human consumption. This implies an estimated annual reduction in the water consumption of these factories of between 16 and 103 Olympic pools. It would also avoid the disposal of 181 and 966 ton/y dried residue by the current synthetic and natural fiber textile processing factories, respectively. More than 75% of the resulting solid residue was S from the synthetic fiber industry, and light elements from the natural fiber residues. The installation of ASEC technology in different phases or at the end of industrial textile processing lines could change the paradigm of water consumption to a minimum, thus reducing consumption and resulting in the complete recycling of water. Using renewable energy and residual heat transforms the system into a zero-pollution technology; it makes it possible to attain almost 0% CO2 emissions, fulfilling the European Green Deal objectives such as a circular economy, the decarbonization of the textile industry, the protection of the biodiversity of river basins, and zero pollution.</description><subject>Biodiversity</subject><subject>Biological diversity conservation</subject><subject>By products</subject><subject>Canada</subject><subject>Crystallization</subject><subject>Disruptive innovation</subject><subject>Dyes</subject><subject>Efficiency</subject><subject>Effluents</subject><subject>Factories</subject><subject>Lumber industry</subject><subject>Manufacturing</subject><subject>Pollution</subject><subject>Raw materials</subject><subject>Refuse and refuse disposal</subject><subject>Sustainable development</subject><subject>Textile fibers</subject><subject>Textile industry</subject><subject>United States</subject><subject>Water</subject><subject>Water treatment</subject><subject>Water use</subject><issn>2073-4441</issn><issn>2073-4441</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNpNUEtLw0AQDqJg0R78BwuePKTuI5vdeCtpq4WCB1sEL2GbTNItabbd3VD7791SEWcOMzDfg_mi6IHgEWMZfj4STgkTklxFA4oFi5MkIdf_9tto6NwWh0oyKTkeRM3SHJWtHFIob0F1YNESvr1uAc27qnfenl7QyumuQeOPaY68QRMoLSgHyG8AfSofKDNj_N7qzp_vX2ANWuhDrys00a7cKNvAfXRTq9bB8HfeRavZdJm_xYv313k-XsQlzYiPU-CClsDW6yyhKZAM8xSEqBNZS1GVGcl4miU4TQglRFZSCEZoWkvMec0ZUewuerzo7q059OB8sTW97YJlQaWUjEvCZUCNLqhGtVDorjbeqjJ0BTtdmg7qEEAxFoJyFvzOhKcLobTGOQt1Ed7dKXsqCC7O2Rd_2bMf94RzDQ</recordid><startdate>20231101</startdate><enddate>20231101</enddate><creator>Bonnail, Estefanía</creator><creator>Vera, Sebastián</creator><creator>Blasco, Julián</creator><creator>DelValls, Tomás Ángel</creator><general>MDPI AG</general><scope>AAYXX</scope><scope>CITATION</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><orcidid>https://orcid.org/0000-0002-9750-383X</orcidid><orcidid>https://orcid.org/0000-0003-3190-921X</orcidid></search><sort><creationdate>20231101</creationdate><title>Towards a Cleaner Textile Industry: Using ASEC to Decrease the Water Footprint to Zero Liquid Discharge</title><author>Bonnail, Estefanía ; Vera, Sebastián ; Blasco, Julián ; DelValls, Tomás Ángel</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c291t-6e572ce3bb9426e19056e77f48f87dc919569406412118d8773126f8055f531a3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Biodiversity</topic><topic>Biological diversity conservation</topic><topic>By products</topic><topic>Canada</topic><topic>Crystallization</topic><topic>Disruptive innovation</topic><topic>Dyes</topic><topic>Efficiency</topic><topic>Effluents</topic><topic>Factories</topic><topic>Lumber industry</topic><topic>Manufacturing</topic><topic>Pollution</topic><topic>Raw materials</topic><topic>Refuse and refuse disposal</topic><topic>Sustainable development</topic><topic>Textile fibers</topic><topic>Textile industry</topic><topic>United States</topic><topic>Water</topic><topic>Water treatment</topic><topic>Water use</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Bonnail, Estefanía</creatorcontrib><creatorcontrib>Vera, Sebastián</creatorcontrib><creatorcontrib>Blasco, Julián</creatorcontrib><creatorcontrib>DelValls, Tomás Ángel</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><jtitle>Water (Basel)</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Bonnail, Estefanía</au><au>Vera, Sebastián</au><au>Blasco, Julián</au><au>DelValls, Tomás Ángel</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Towards a Cleaner Textile Industry: Using ASEC to Decrease the Water Footprint to Zero Liquid Discharge</atitle><jtitle>Water (Basel)</jtitle><date>2023-11-01</date><risdate>2023</risdate><volume>15</volume><issue>21</issue><spage>3781</spage><pages>3781-</pages><issn>2073-4441</issn><eissn>2073-4441</eissn><abstract>Textile manufacturing is the second most polluting industry. It involves a series of processes that require large amounts of water and generates highly polluting wastewater. Four liquid wastes collected at different steps from two different textile factories (synthetic and natural fibers) were treated using a new disruptive technology (Adiabatic Sonic Evaporation and Crystallization—ASEC). After the treatment of the contaminated fluids, the byproducts obtained (freshwater and crystallized solids <1% humidity) were characterized to determine depuration efficiency and their potential commercial reuse. The physicochemical parameters were analyzed in the liquid and solid phases. The results evidence a completely efficient separation of the contaminants and solutes from the liquids analyzed, resulting in 100% pure water with the characteristics of distilled water (an electrical conductivity below 20 µS/cm) suitable for other industrial processes or water reuses, including human consumption. This implies an estimated annual reduction in the water consumption of these factories of between 16 and 103 Olympic pools. It would also avoid the disposal of 181 and 966 ton/y dried residue by the current synthetic and natural fiber textile processing factories, respectively. More than 75% of the resulting solid residue was S from the synthetic fiber industry, and light elements from the natural fiber residues. The installation of ASEC technology in different phases or at the end of industrial textile processing lines could change the paradigm of water consumption to a minimum, thus reducing consumption and resulting in the complete recycling of water. Using renewable energy and residual heat transforms the system into a zero-pollution technology; it makes it possible to attain almost 0% CO2 emissions, fulfilling the European Green Deal objectives such as a circular economy, the decarbonization of the textile industry, the protection of the biodiversity of river basins, and zero pollution.</abstract><cop>Basel</cop><pub>MDPI AG</pub><doi>10.3390/w15213781</doi><orcidid>https://orcid.org/0000-0002-9750-383X</orcidid><orcidid>https://orcid.org/0000-0003-3190-921X</orcidid><oa>free_for_read</oa></addata></record> |
| fulltext | fulltext |
| identifier | ISSN: 2073-4441 |
| ispartof | Water (Basel), 2023-11, Vol.15 (21), p.3781 |
| issn | 2073-4441 2073-4441 |
| language | eng |
| recordid | cdi_proquest_journals_2888358158 |
| source | MDPI - Multidisciplinary Digital Publishing Institute; EZB-FREE-00999 freely available EZB journals |
| subjects | Biodiversity Biological diversity conservation By products Canada Crystallization Disruptive innovation Dyes Efficiency Effluents Factories Lumber industry Manufacturing Pollution Raw materials Refuse and refuse disposal Sustainable development Textile fibers Textile industry United States Water Water treatment Water use |
| title | Towards a Cleaner Textile Industry: Using ASEC to Decrease the Water Footprint to Zero Liquid Discharge |
| url | https://sfx.bib-bvb.de/sfx_tum?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2025-01-13T09%3A09%3A38IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-gale_proqu&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Towards%20a%20Cleaner%20Textile%20Industry:%20Using%20ASEC%20to%20Decrease%20the%20Water%20Footprint%20to%20Zero%20Liquid%20Discharge&rft.jtitle=Water%20(Basel)&rft.au=Bonnail,%20Estefan%C3%ADa&rft.date=2023-11-01&rft.volume=15&rft.issue=21&rft.spage=3781&rft.pages=3781-&rft.issn=2073-4441&rft.eissn=2073-4441&rft_id=info:doi/10.3390/w15213781&rft_dat=%3Cgale_proqu%3EA772536948%3C/gale_proqu%3E%3Curl%3E%3C/url%3E&disable_directlink=true&sfx.directlink=off&sfx.report_link=0&rft_id=info:oai/&rft_pqid=2888358158&rft_id=info:pmid/&rft_galeid=A772536948&rfr_iscdi=true |