Influence of Interlayer Material on Softening and Wear Behavior of Friction Stir Welded AA6061-T6 alloy
In this investigation, Zn and brass interlayers were used for friction stir welding (FSW) of AA6061-T6 and investigated the weld joint’s microstructure, mechanical, and wear behavior. From microstructural analysis, it was observed that Zn dissolved in Al matrix at FSW process temperature and formed...
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Veröffentlicht in: | Transactions of the Indian Institute of Metals 2023-12, Vol.76 (12), p.3347-3355 |
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description | In this investigation, Zn and brass interlayers were used for friction stir welding (FSW) of AA6061-T6 and investigated the weld joint’s microstructure, mechanical, and wear behavior. From microstructural analysis, it was observed that Zn dissolved in Al matrix at FSW process temperature and formed a solid solution. Brass particles distributed uniformly throughout the stir zone (SZ) formed a composite-like structure and intermetallic compounds (IMCs) such as Al
2
Cu and Al
4
Cu
9
. The grain size obtained for weld without interlayer, with Zn and brass interlayer, was 5.6 µm, 3.6 µm, and 2.3 µm, respectively. Hardness in SZ improved with brass interlayer. Marginal strength was enhanced for weld with Zn interlayer, and better strength was obtained with brass interlayer due to reduced softening and formation of IMCs than for weld without interlayer. The surface hardening mechanism reduced the wear rate for weld with brass interlayer. |
doi_str_mv | 10.1007/s12666-023-03007-y |
format | Article |
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2
Cu and Al
4
Cu
9
. The grain size obtained for weld without interlayer, with Zn and brass interlayer, was 5.6 µm, 3.6 µm, and 2.3 µm, respectively. Hardness in SZ improved with brass interlayer. Marginal strength was enhanced for weld with Zn interlayer, and better strength was obtained with brass interlayer due to reduced softening and formation of IMCs than for weld without interlayer. The surface hardening mechanism reduced the wear rate for weld with brass interlayer.</description><identifier>ISSN: 0972-2815</identifier><identifier>EISSN: 0975-1645</identifier><identifier>DOI: 10.1007/s12666-023-03007-y</identifier><language>eng</language><publisher>New Delhi: Springer India</publisher><subject>Aluminum base alloys ; Brasses ; Chemistry and Materials Science ; Corrosion and Coatings ; Friction stir welding ; Grain size ; Interlayers ; Intermetallic compounds ; Materials Science ; Metallic Materials ; Microstructural analysis ; Microstructure ; Original Article ; Softening ; Solid solutions ; Surface hardening ; Tribology ; Wear mechanisms ; Wear rate ; Welded joints ; Zinc</subject><ispartof>Transactions of the Indian Institute of Metals, 2023-12, Vol.76 (12), p.3347-3355</ispartof><rights>The Indian Institute of Metals - IIM 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-dc4ca9ad3ea45f8484f474f04ed56691d51ff35b7e4cbbbf89e3e9057f7a9bf03</citedby><cites>FETCH-LOGICAL-c319t-dc4ca9ad3ea45f8484f474f04ed56691d51ff35b7e4cbbbf89e3e9057f7a9bf03</cites><orcidid>0000-0001-8473-6987</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s12666-023-03007-y$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s12666-023-03007-y$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27903,27904,41467,42536,51297</link.rule.ids></links><search><creatorcontrib>Nagu, Korra</creatorcontrib><creatorcontrib>Satyanarayana, MVNV</creatorcontrib><creatorcontrib>Harikrishna, K.</creatorcontrib><creatorcontrib>Kumar, Adepu</creatorcontrib><title>Influence of Interlayer Material on Softening and Wear Behavior of Friction Stir Welded AA6061-T6 alloy</title><title>Transactions of the Indian Institute of Metals</title><addtitle>Trans Indian Inst Met</addtitle><description>In this investigation, Zn and brass interlayers were used for friction stir welding (FSW) of AA6061-T6 and investigated the weld joint’s microstructure, mechanical, and wear behavior. From microstructural analysis, it was observed that Zn dissolved in Al matrix at FSW process temperature and formed a solid solution. Brass particles distributed uniformly throughout the stir zone (SZ) formed a composite-like structure and intermetallic compounds (IMCs) such as Al
2
Cu and Al
4
Cu
9
. The grain size obtained for weld without interlayer, with Zn and brass interlayer, was 5.6 µm, 3.6 µm, and 2.3 µm, respectively. Hardness in SZ improved with brass interlayer. Marginal strength was enhanced for weld with Zn interlayer, and better strength was obtained with brass interlayer due to reduced softening and formation of IMCs than for weld without interlayer. The surface hardening mechanism reduced the wear rate for weld with brass interlayer.</description><subject>Aluminum base alloys</subject><subject>Brasses</subject><subject>Chemistry and Materials Science</subject><subject>Corrosion and Coatings</subject><subject>Friction stir welding</subject><subject>Grain size</subject><subject>Interlayers</subject><subject>Intermetallic compounds</subject><subject>Materials Science</subject><subject>Metallic Materials</subject><subject>Microstructural analysis</subject><subject>Microstructure</subject><subject>Original Article</subject><subject>Softening</subject><subject>Solid solutions</subject><subject>Surface hardening</subject><subject>Tribology</subject><subject>Wear mechanisms</subject><subject>Wear rate</subject><subject>Welded joints</subject><subject>Zinc</subject><issn>0972-2815</issn><issn>0975-1645</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><recordid>eNp9kM1OwzAQhC0EEqXwApwscTbY8U_iY6koVCriQBFHy0nWJVWwi50i5e1JWiRunHa0OzMrfQhdM3rLKM3vEsuUUoRmnFA-LEh_giZU55IwJeTpQWckK5g8RxcpbSnlOuN8gjZL79o9-ApwcHjpO4it7SHiZzvIxrY4ePwaXAe-8RtsfY3fwUZ8Dx_2uwlxTC1iU3XN6OuaOJzbGmo8mymqGFkrbNs29JfozNk2wdXvnKK3xcN6_kRWL4_L-WxFKs50R-pKVFbbmoMV0hWiEE7kwlEBtVRKs1oy57gscxBVWZau0MBBU5m73OrSUT5FN8feXQxfe0id2YZ99MNLkxW5lgVjenRlR1cVQ0oRnNnF5tPG3jBqRqDmCNQMQM0BqOmHED-G0mD2G4h_1f-kfgBnFXkM</recordid><startdate>20231201</startdate><enddate>20231201</enddate><creator>Nagu, Korra</creator><creator>Satyanarayana, MVNV</creator><creator>Harikrishna, K.</creator><creator>Kumar, Adepu</creator><general>Springer India</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><orcidid>https://orcid.org/0000-0001-8473-6987</orcidid></search><sort><creationdate>20231201</creationdate><title>Influence of Interlayer Material on Softening and Wear Behavior of Friction Stir Welded AA6061-T6 alloy</title><author>Nagu, Korra ; Satyanarayana, MVNV ; Harikrishna, K. ; Kumar, Adepu</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-dc4ca9ad3ea45f8484f474f04ed56691d51ff35b7e4cbbbf89e3e9057f7a9bf03</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Aluminum base alloys</topic><topic>Brasses</topic><topic>Chemistry and Materials Science</topic><topic>Corrosion and Coatings</topic><topic>Friction stir welding</topic><topic>Grain size</topic><topic>Interlayers</topic><topic>Intermetallic compounds</topic><topic>Materials Science</topic><topic>Metallic Materials</topic><topic>Microstructural analysis</topic><topic>Microstructure</topic><topic>Original Article</topic><topic>Softening</topic><topic>Solid solutions</topic><topic>Surface hardening</topic><topic>Tribology</topic><topic>Wear mechanisms</topic><topic>Wear rate</topic><topic>Welded joints</topic><topic>Zinc</topic><toplevel>online_resources</toplevel><creatorcontrib>Nagu, Korra</creatorcontrib><creatorcontrib>Satyanarayana, MVNV</creatorcontrib><creatorcontrib>Harikrishna, K.</creatorcontrib><creatorcontrib>Kumar, Adepu</creatorcontrib><collection>CrossRef</collection><jtitle>Transactions of the Indian Institute of Metals</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Nagu, Korra</au><au>Satyanarayana, MVNV</au><au>Harikrishna, K.</au><au>Kumar, Adepu</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of Interlayer Material on Softening and Wear Behavior of Friction Stir Welded AA6061-T6 alloy</atitle><jtitle>Transactions of the Indian Institute of Metals</jtitle><stitle>Trans Indian Inst Met</stitle><date>2023-12-01</date><risdate>2023</risdate><volume>76</volume><issue>12</issue><spage>3347</spage><epage>3355</epage><pages>3347-3355</pages><issn>0972-2815</issn><eissn>0975-1645</eissn><abstract>In this investigation, Zn and brass interlayers were used for friction stir welding (FSW) of AA6061-T6 and investigated the weld joint’s microstructure, mechanical, and wear behavior. From microstructural analysis, it was observed that Zn dissolved in Al matrix at FSW process temperature and formed a solid solution. Brass particles distributed uniformly throughout the stir zone (SZ) formed a composite-like structure and intermetallic compounds (IMCs) such as Al
2
Cu and Al
4
Cu
9
. The grain size obtained for weld without interlayer, with Zn and brass interlayer, was 5.6 µm, 3.6 µm, and 2.3 µm, respectively. Hardness in SZ improved with brass interlayer. Marginal strength was enhanced for weld with Zn interlayer, and better strength was obtained with brass interlayer due to reduced softening and formation of IMCs than for weld without interlayer. The surface hardening mechanism reduced the wear rate for weld with brass interlayer.</abstract><cop>New Delhi</cop><pub>Springer India</pub><doi>10.1007/s12666-023-03007-y</doi><tpages>9</tpages><orcidid>https://orcid.org/0000-0001-8473-6987</orcidid></addata></record> |
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subjects | Aluminum base alloys Brasses Chemistry and Materials Science Corrosion and Coatings Friction stir welding Grain size Interlayers Intermetallic compounds Materials Science Metallic Materials Microstructural analysis Microstructure Original Article Softening Solid solutions Surface hardening Tribology Wear mechanisms Wear rate Welded joints Zinc |
title | Influence of Interlayer Material on Softening and Wear Behavior of Friction Stir Welded AA6061-T6 alloy |
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