Alternative flexible correction forming of a blade: multipoint correction with surface measurement and deformation simulation
Distortion during the forging or machining processes of a blade causes problems in subsequent manufacturing. This paper proposes an alternative multipoint correction method integrated with blade measurement, determination of correcting parameters, and adjustment of the correcting die. An iterative a...
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| Veröffentlicht in: | Advances in manufacturing 2023-12, Vol.11 (4), p.587-600 |
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| creator | Zhang, Da-Wei Gao-Zhang, Wen-Long Zhang, Qi |
| description | Distortion during the forging or machining processes of a blade causes problems in subsequent manufacturing. This paper proposes an alternative multipoint correction method integrated with blade measurement, determination of correcting parameters, and adjustment of the correcting die. An iterative algorithm for determining the correcting parameters is proposed. Measuring equipment combining a laser displacement sensor with multipoint flexible support is manufactured to measure the blade shape. Multipoint correcting equipment with an adaptive lower die and rapid adjustment is manufactured, and software is developed for data analysis and equipment control. The correction experiment for a rough-machined steam-turbine blade indicates that the correcting parameters can be determined after one modification based on numerical simulation, and that a rough blade that meets the allowance for finish machining can be obtained using the determined correction parameters. |
| doi_str_mv | 10.1007/s40436-023-00440-6 |
| format | Article |
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This paper proposes an alternative multipoint correction method integrated with blade measurement, determination of correcting parameters, and adjustment of the correcting die. An iterative algorithm for determining the correcting parameters is proposed. Measuring equipment combining a laser displacement sensor with multipoint flexible support is manufactured to measure the blade shape. Multipoint correcting equipment with an adaptive lower die and rapid adjustment is manufactured, and software is developed for data analysis and equipment control. The correction experiment for a rough-machined steam-turbine blade indicates that the correcting parameters can be determined after one modification based on numerical simulation, and that a rough blade that meets the allowance for finish machining can be obtained using the determined correction parameters.</description><identifier>ISSN: 2095-3127</identifier><identifier>EISSN: 2195-3597</identifier><identifier>DOI: 10.1007/s40436-023-00440-6</identifier><language>eng</language><publisher>Shanghai: Shanghai University</publisher><subject>Computer simulation ; Control ; Control equipment ; Data analysis ; Dies ; Engineering ; Iterative algorithms ; Iterative methods ; Machines ; Machining ; Manufacturing ; Mechatronics ; Nanotechnology and Microengineering ; Parameter modification ; Processes ; Robotics ; Turbine blades</subject><ispartof>Advances in manufacturing, 2023-12, Vol.11 (4), p.587-600</ispartof><rights>Shanghai University and Periodicals Agency of Shanghai University and Springer-Verlag GmbH Germany, part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c270t-94111c94802ca275c24986fb2019f949d44b173b3f8a82ed5722063c722c69863</cites><orcidid>0000-0001-7430-0362</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s40436-023-00440-6$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s40436-023-00440-6$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Zhang, Da-Wei</creatorcontrib><creatorcontrib>Gao-Zhang, Wen-Long</creatorcontrib><creatorcontrib>Zhang, Qi</creatorcontrib><title>Alternative flexible correction forming of a blade: multipoint correction with surface measurement and deformation simulation</title><title>Advances in manufacturing</title><addtitle>Adv. 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The correction experiment for a rough-machined steam-turbine blade indicates that the correcting parameters can be determined after one modification based on numerical simulation, and that a rough blade that meets the allowance for finish machining can be obtained using the determined correction parameters.</description><subject>Computer simulation</subject><subject>Control</subject><subject>Control equipment</subject><subject>Data analysis</subject><subject>Dies</subject><subject>Engineering</subject><subject>Iterative algorithms</subject><subject>Iterative methods</subject><subject>Machines</subject><subject>Machining</subject><subject>Manufacturing</subject><subject>Mechatronics</subject><subject>Nanotechnology and Microengineering</subject><subject>Parameter modification</subject><subject>Processes</subject><subject>Robotics</subject><subject>Turbine blades</subject><issn>2095-3127</issn><issn>2195-3597</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><recordid>eNp9kMtKxDAUhoMoOIy-gKuA62pubRp3w-ANBtzoOqRpMkbaZkxSLwvf3XQq6EqyOD_kOx-cH4AzjC4wQvwyMsRoVSBCC4QYQ0V1ABYEi7KgpeCHOaMpY8KPwWmMrkGkmn5wtQBfqy6ZMKjk3gy0nflwTWeg9iEYnZwfoPWhd8MWegsVbDrVmivYj11yO--G9Jd8d-kZxjFYpQ3sjcrR9CYzamhhayaR2oPRZcE-noAjq7poTn_mEjzdXD-u74rNw-39erUpNOEoFYJhjLVgNSJaEV5qwkRd2YYgLKxgomWswZw21NaqJqYtOSGoojoPXWWSLsH57N0F_zqamOSLH_PVXZSk5vkxnNtbAjJTOvgYg7FyF1yvwqfESE5Ny7lpmVm5b1pOajovxQwPWxN-1f9sfQNaUYJz</recordid><startdate>20231201</startdate><enddate>20231201</enddate><creator>Zhang, Da-Wei</creator><creator>Gao-Zhang, Wen-Long</creator><creator>Zhang, Qi</creator><general>Shanghai University</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7TA</scope><scope>7TB</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope><scope>JG9</scope><orcidid>https://orcid.org/0000-0001-7430-0362</orcidid></search><sort><creationdate>20231201</creationdate><title>Alternative flexible correction forming of a blade: multipoint correction with surface measurement and deformation simulation</title><author>Zhang, Da-Wei ; Gao-Zhang, Wen-Long ; Zhang, Qi</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c270t-94111c94802ca275c24986fb2019f949d44b173b3f8a82ed5722063c722c69863</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Computer simulation</topic><topic>Control</topic><topic>Control equipment</topic><topic>Data analysis</topic><topic>Dies</topic><topic>Engineering</topic><topic>Iterative algorithms</topic><topic>Iterative methods</topic><topic>Machines</topic><topic>Machining</topic><topic>Manufacturing</topic><topic>Mechatronics</topic><topic>Nanotechnology and Microengineering</topic><topic>Parameter modification</topic><topic>Processes</topic><topic>Robotics</topic><topic>Turbine blades</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Zhang, Da-Wei</creatorcontrib><creatorcontrib>Gao-Zhang, Wen-Long</creatorcontrib><creatorcontrib>Zhang, Qi</creatorcontrib><collection>CrossRef</collection><collection>Materials Business File</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>Materials Research Database</collection><jtitle>Advances in manufacturing</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Zhang, Da-Wei</au><au>Gao-Zhang, Wen-Long</au><au>Zhang, Qi</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Alternative flexible correction forming of a blade: multipoint correction with surface measurement and deformation simulation</atitle><jtitle>Advances in manufacturing</jtitle><stitle>Adv. Manuf</stitle><date>2023-12-01</date><risdate>2023</risdate><volume>11</volume><issue>4</issue><spage>587</spage><epage>600</epage><pages>587-600</pages><issn>2095-3127</issn><eissn>2195-3597</eissn><abstract>Distortion during the forging or machining processes of a blade causes problems in subsequent manufacturing. This paper proposes an alternative multipoint correction method integrated with blade measurement, determination of correcting parameters, and adjustment of the correcting die. An iterative algorithm for determining the correcting parameters is proposed. Measuring equipment combining a laser displacement sensor with multipoint flexible support is manufactured to measure the blade shape. Multipoint correcting equipment with an adaptive lower die and rapid adjustment is manufactured, and software is developed for data analysis and equipment control. 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| ispartof | Advances in manufacturing, 2023-12, Vol.11 (4), p.587-600 |
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| source | SpringerLink Journals - AutoHoldings |
| subjects | Computer simulation Control Control equipment Data analysis Dies Engineering Iterative algorithms Iterative methods Machines Machining Manufacturing Mechatronics Nanotechnology and Microengineering Parameter modification Processes Robotics Turbine blades |
| title | Alternative flexible correction forming of a blade: multipoint correction with surface measurement and deformation simulation |
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