Flow Visualisation and Evaluation Studies on Metalworking Fluid Applications in Manufacturing Processes—Methods and Results

Metalworking operations rely on the successful application of metalworking fluids (MWFs) for effective and efficient operation. Processes such as grinding or drilling often require the use of MWFs for cooling, lubrication, and chip removal. Electrochemical machining processes require electrolyte flo...

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Veröffentlicht in:Processes 2023-09, Vol.11 (9), p.2690
Hauptverfasser: Fritsching, Udo, Buss, Lizoel, Tonn, Teresa, Schumski, Lukas, Gakovi, Jurgen, Hatscher, Johnson David, Sölter, Jens, Avila, Kerstin, Karpuschewski, Bernhard, Gerken, Julian Frederic, Wolf, Tobias, Biermann, Dirk, Menze, Christian, Möhring, Hans-Christian, Tchoupe, Elio, Heidemanns, Lukas, Herrig, Tim, Klink, Andreas, Nabbout, Kaissar, Sommerfeld, Martin, Luther, Fabian, Schaarschmidt, Ingo, Schubert, Andreas, Richter, Markus
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container_end_page
container_issue 9
container_start_page 2690
container_title Processes
container_volume 11
creator Fritsching, Udo
Buss, Lizoel
Tonn, Teresa
Schumski, Lukas
Gakovi, Jurgen
Hatscher, Johnson David
Sölter, Jens
Avila, Kerstin
Karpuschewski, Bernhard
Gerken, Julian Frederic
Wolf, Tobias
Biermann, Dirk
Menze, Christian
Möhring, Hans-Christian
Tchoupe, Elio
Heidemanns, Lukas
Herrig, Tim
Klink, Andreas
Nabbout, Kaissar
Sommerfeld, Martin
Luther, Fabian
Schaarschmidt, Ingo
Schubert, Andreas
Richter, Markus
description Metalworking operations rely on the successful application of metalworking fluids (MWFs) for effective and efficient operation. Processes such as grinding or drilling often require the use of MWFs for cooling, lubrication, and chip removal. Electrochemical machining processes require electrolyte flow to operate. However, in those machining operations, a fundamental understanding of the mode of action of MWF is lacking due to the unknown flow dynamics and its interaction with the material removal during the process. Important information on the behaviour of MWFs during machining can be obtained from specific experimental flow visualisation studies. In this paper, promising flow visualisation analysis techniques applied to exemplary machining processes (grinding, sawing, drilling, and electrochemical machining) are presented and discussed. Shadowgraph imaging and flow measurements, e.g., particle image velocimetry, allow the identification of typical flow and MWF operating regimes in the different machining processes. Based on the identification of these regimes, efficient machining parameters and MWF applications can be derived. In addition, detailed experimental analyses of MWFs provide essential data for the input and validation of model development and numerical simulations within the Priority Programme SPP 2231 FluSimPro.
doi_str_mv 10.3390/pr11092690
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source MDPI - Multidisciplinary Digital Publishing Institute; Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals
subjects Accuracy
Cameras
Drilling
Electrochemical machining
Electronics industry
Environmental impact
Field study
Flow visualization
Grinding
Information processing
Machining
Manufacturing
Mathematical models
Metal products industry
Metalworking fluids
Methods
Numerical analysis
Parameter identification
Particle image velocimetry
Process parameters
Production processes
Sawing
Simulation methods
Visualization
title Flow Visualisation and Evaluation Studies on Metalworking Fluid Applications in Manufacturing Processes—Methods and Results
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