Fabrication of alumina ceramics with high flexural strength using stereolithography
Additive manufacturing technology (especially stereolithography) is an effective manufacturing to solve ceramic materials with complex structure difficultly due to their inherent brittleness and hardness, which are applied in electrostatic chuck, vortex generators, and catalyst carriers. In present...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2023-10, Vol.128 (7-8), p.2983-2994 |
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| creator | Xu, Haiman Li, Shijia Liu, Rongzhen Bao, Chonggao Mu, Minqiang Wang, Kejie |
| description | Additive manufacturing technology (especially stereolithography) is an effective manufacturing to solve ceramic materials with complex structure difficultly due to their inherent brittleness and hardness, which are applied in electrostatic chuck, vortex generators, and catalyst carriers. In present reports, Al
2
O
3
ceramics via stereolithography mostly focused on the rheology of paste and preparation of part. And there is limited research on the high performance for Al
2
O
3
via stereolithography which can meet the industrial application with complex structure. In this study, high performance of Al
2
O
3
ceramics are fabricated and illuminate relationship between material composition, dispersant, sintering process, microstructure, and mechanical properties in detail. To improve the densification and performance of Al
2
O
3
ceramic, introduction of different particle sizes, the type and content of dispersant had been studied to get the higher powder accumulation and solid loading. Besides, the sintering temperature and holding time were investigated. Finally, when the composition of 5 μm, 3 μm, and 1 μm is 40 wt%, 30 wt%, and 30 wt%, the slurry of Al
2
O
3
with 50 vol% was prepared and specimens sintered at 1650 °C for a holding time of 4 h has a flexural strength of 482 MPa and apparent porosity of 0.06%.
Graphical Abstract |
| doi_str_mv | 10.1007/s00170-023-12100-x |
| format | Article |
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2
O
3
ceramics via stereolithography mostly focused on the rheology of paste and preparation of part. And there is limited research on the high performance for Al
2
O
3
via stereolithography which can meet the industrial application with complex structure. In this study, high performance of Al
2
O
3
ceramics are fabricated and illuminate relationship between material composition, dispersant, sintering process, microstructure, and mechanical properties in detail. To improve the densification and performance of Al
2
O
3
ceramic, introduction of different particle sizes, the type and content of dispersant had been studied to get the higher powder accumulation and solid loading. Besides, the sintering temperature and holding time were investigated. Finally, when the composition of 5 μm, 3 μm, and 1 μm is 40 wt%, 30 wt%, and 30 wt%, the slurry of Al
2
O
3
with 50 vol% was prepared and specimens sintered at 1650 °C for a holding time of 4 h has a flexural strength of 482 MPa and apparent porosity of 0.06%.
Graphical Abstract</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-023-12100-x</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum oxide ; CAE) and Design ; Ceramics ; Composition ; Computer-Aided Engineering (CAD ; Densification ; Dispersants ; Engineering ; Flexural strength ; Industrial and Production Engineering ; Industrial applications ; Lithography ; Manufacturing ; Mechanical Engineering ; Mechanical properties ; Media Management ; Original Article ; Rheological properties ; Rheology ; Sintering (powder metallurgy) ; Vortex generators</subject><ispartof>International journal of advanced manufacturing technology, 2023-10, Vol.128 (7-8), p.2983-2994</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-50a24e8de9d6c97f6bf65b3e5aac6d9827cab4e868d3ceae63ed78c3d4fca0fd3</citedby><cites>FETCH-LOGICAL-c319t-50a24e8de9d6c97f6bf65b3e5aac6d9827cab4e868d3ceae63ed78c3d4fca0fd3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-023-12100-x$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-023-12100-x$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>315,781,785,27929,27930,41493,42562,51324</link.rule.ids></links><search><creatorcontrib>Xu, Haiman</creatorcontrib><creatorcontrib>Li, Shijia</creatorcontrib><creatorcontrib>Liu, Rongzhen</creatorcontrib><creatorcontrib>Bao, Chonggao</creatorcontrib><creatorcontrib>Mu, Minqiang</creatorcontrib><creatorcontrib>Wang, Kejie</creatorcontrib><title>Fabrication of alumina ceramics with high flexural strength using stereolithography</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Additive manufacturing technology (especially stereolithography) is an effective manufacturing to solve ceramic materials with complex structure difficultly due to their inherent brittleness and hardness, which are applied in electrostatic chuck, vortex generators, and catalyst carriers. In present reports, Al
2
O
3
ceramics via stereolithography mostly focused on the rheology of paste and preparation of part. And there is limited research on the high performance for Al
2
O
3
via stereolithography which can meet the industrial application with complex structure. In this study, high performance of Al
2
O
3
ceramics are fabricated and illuminate relationship between material composition, dispersant, sintering process, microstructure, and mechanical properties in detail. To improve the densification and performance of Al
2
O
3
ceramic, introduction of different particle sizes, the type and content of dispersant had been studied to get the higher powder accumulation and solid loading. Besides, the sintering temperature and holding time were investigated. Finally, when the composition of 5 μm, 3 μm, and 1 μm is 40 wt%, 30 wt%, and 30 wt%, the slurry of Al
2
O
3
with 50 vol% was prepared and specimens sintered at 1650 °C for a holding time of 4 h has a flexural strength of 482 MPa and apparent porosity of 0.06%.
Graphical Abstract</description><subject>Aluminum oxide</subject><subject>CAE) and Design</subject><subject>Ceramics</subject><subject>Composition</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Densification</subject><subject>Dispersants</subject><subject>Engineering</subject><subject>Flexural strength</subject><subject>Industrial and Production Engineering</subject><subject>Industrial applications</subject><subject>Lithography</subject><subject>Manufacturing</subject><subject>Mechanical Engineering</subject><subject>Mechanical properties</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Rheological properties</subject><subject>Rheology</subject><subject>Sintering (powder metallurgy)</subject><subject>Vortex generators</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LxDAQhoMouK7-AU8Fz9F8tEl6lMVVYcGDeg5pOmmzdNs1aXH33xut4M3TMMPzvgMPQteU3FJC5F0khEqCCeOYsnTBhxO0oDnnmBNanKIFYUJhLoU6RxcxbhMuqFAL9Lo2VfDWjH7os8Flppt2vjeZhWB23sbs049t1vqmzVwHhymYLotjgL5J5yn6vkkrBBi6xA1NMPv2eInOnOkiXP3OJXpfP7ytnvDm5fF5db_BltNyxAUxLAdVQ1kLW0onKieKikNhjBV1qZi0pkqAUDW3YEBwqKWyvM6dNcTVfIlu5t59GD4miKPeDlPo00vNlCB5LmTJEsVmyoYhxgBO74PfmXDUlOhveXqWp5M8_SNPH1KIz6GY4L6B8Ff9T-oLJYJ1WQ</recordid><startdate>20231001</startdate><enddate>20231001</enddate><creator>Xu, Haiman</creator><creator>Li, Shijia</creator><creator>Liu, Rongzhen</creator><creator>Bao, Chonggao</creator><creator>Mu, Minqiang</creator><creator>Wang, Kejie</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PTHSS</scope></search><sort><creationdate>20231001</creationdate><title>Fabrication of alumina ceramics with high flexural strength using stereolithography</title><author>Xu, Haiman ; Li, Shijia ; Liu, Rongzhen ; Bao, Chonggao ; Mu, Minqiang ; Wang, Kejie</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-50a24e8de9d6c97f6bf65b3e5aac6d9827cab4e868d3ceae63ed78c3d4fca0fd3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Aluminum oxide</topic><topic>CAE) and Design</topic><topic>Ceramics</topic><topic>Composition</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Densification</topic><topic>Dispersants</topic><topic>Engineering</topic><topic>Flexural strength</topic><topic>Industrial and Production Engineering</topic><topic>Industrial applications</topic><topic>Lithography</topic><topic>Manufacturing</topic><topic>Mechanical Engineering</topic><topic>Mechanical properties</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Rheological properties</topic><topic>Rheology</topic><topic>Sintering (powder metallurgy)</topic><topic>Vortex generators</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Xu, Haiman</creatorcontrib><creatorcontrib>Li, Shijia</creatorcontrib><creatorcontrib>Liu, Rongzhen</creatorcontrib><creatorcontrib>Bao, Chonggao</creatorcontrib><creatorcontrib>Mu, Minqiang</creatorcontrib><creatorcontrib>Wang, Kejie</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Xu, Haiman</au><au>Li, Shijia</au><au>Liu, Rongzhen</au><au>Bao, Chonggao</au><au>Mu, Minqiang</au><au>Wang, Kejie</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Fabrication of alumina ceramics with high flexural strength using stereolithography</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2023-10-01</date><risdate>2023</risdate><volume>128</volume><issue>7-8</issue><spage>2983</spage><epage>2994</epage><pages>2983-2994</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Additive manufacturing technology (especially stereolithography) is an effective manufacturing to solve ceramic materials with complex structure difficultly due to their inherent brittleness and hardness, which are applied in electrostatic chuck, vortex generators, and catalyst carriers. In present reports, Al
2
O
3
ceramics via stereolithography mostly focused on the rheology of paste and preparation of part. And there is limited research on the high performance for Al
2
O
3
via stereolithography which can meet the industrial application with complex structure. In this study, high performance of Al
2
O
3
ceramics are fabricated and illuminate relationship between material composition, dispersant, sintering process, microstructure, and mechanical properties in detail. To improve the densification and performance of Al
2
O
3
ceramic, introduction of different particle sizes, the type and content of dispersant had been studied to get the higher powder accumulation and solid loading. Besides, the sintering temperature and holding time were investigated. Finally, when the composition of 5 μm, 3 μm, and 1 μm is 40 wt%, 30 wt%, and 30 wt%, the slurry of Al
2
O
3
with 50 vol% was prepared and specimens sintered at 1650 °C for a holding time of 4 h has a flexural strength of 482 MPa and apparent porosity of 0.06%.
Graphical Abstract</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-023-12100-x</doi><tpages>12</tpages></addata></record> |
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| subjects | Aluminum oxide CAE) and Design Ceramics Composition Computer-Aided Engineering (CAD Densification Dispersants Engineering Flexural strength Industrial and Production Engineering Industrial applications Lithography Manufacturing Mechanical Engineering Mechanical properties Media Management Original Article Rheological properties Rheology Sintering (powder metallurgy) Vortex generators |
| title | Fabrication of alumina ceramics with high flexural strength using stereolithography |
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