Improving the quality assessment of drilled holes in aircraft structures

This paper presents a case study conducted in an assembly cell specifically designed for the automated drilling of an aeronautical structure. The study shows how techniques approached by the 4.0 industry have the potential to contribute to manufacturing, breaking the limits imposed by the previous s...

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Veröffentlicht in:International journal of advanced manufacturing technology 2023-09, Vol.128 (3-4), p.1155-1168
Hauptverfasser: Kawano, Frederico Leoni Franco, Toledo, Claudio Fabiano Motta, Barbosa, Gustavo Franco, Sagawa, Juliana Keiko, Shiki, Sidney Bruce
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container_issue 3-4
container_start_page 1155
container_title International journal of advanced manufacturing technology
container_volume 128
creator Kawano, Frederico Leoni Franco
Toledo, Claudio Fabiano Motta
Barbosa, Gustavo Franco
Sagawa, Juliana Keiko
Shiki, Sidney Bruce
description This paper presents a case study conducted in an assembly cell specifically designed for the automated drilling of an aeronautical structure. The study shows how techniques approached by the 4.0 industry have the potential to contribute to manufacturing, breaking the limits imposed by the previous state-of-the art systems. This paper proposes a method that utilizes a committee of neural networks to calculate an indicator for the final quality of drilled holes. The method analyzes data obtained by monitoring the electric current consumed by the drilling system drive. Considering the tests carried out on a real product, the method presents an accuracy of 95% and has the potential to increase the efficiency of the drilling process, reducing the cycle time by up to 25%, since it can avoid measurement steps and physical inspections which increase the cycle time of the drilling process. The proposal contributes to the literature by presenting an unprecedented application and to the praxis by solving a relevant problem of the aerospace industry.
doi_str_mv 10.1007/s00170-023-11697-3
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subjects Aerospace industry
Aircraft industry
Aircraft structures
CAE) and Design
Computer-Aided Engineering (CAD
Cycle time
Drilling
Engineering
Industrial and Production Engineering
Mechanical Engineering
Media Management
Neural networks
Original Article
Quality assessment
title Improving the quality assessment of drilled holes in aircraft structures
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