Numerical Simulation of Process of Electromagnetic Casting and Technology Features
This paper presents a proposed numerical model of casting process into electromagnetic crystallizer mold and results obtained when applying it to the analysis of the processes of casting aluminum ingots with a diameter of 25 to 30 mm. The numerical model is based on the calculation of the electromag...
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| Veröffentlicht in: | Metallurgical and materials transactions. B, Process metallurgy and materials processing science Process metallurgy and materials processing science, 2023-08, Vol.54 (4), p.1768-1783 |
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| container_title | Metallurgical and materials transactions. B, Process metallurgy and materials processing science |
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| creator | Khatsayuk, Maksim Vinter, Eduard Timofeev, Viktor Belov, Nikolay Sergeev, Nikolay Pervukhin, Mikhail |
| description | This paper presents a proposed numerical model of casting process into electromagnetic crystallizer mold and results obtained when applying it to the analysis of the processes of casting aluminum ingots with a diameter of 25 to 30 mm. The numerical model is based on the calculation of the electromagnetic field by means of user-defined function (UDF) in Fluent software combined with the simulation of processes related to free surface using volume of fluid (VOF) method and crystallization on Kozeny-Carman method. The results of solving the search problem on the determination of a set of parameters ensuring the stable formation of an ingot of the required diameter as well as the results of simulation of emergency and special modes are shown. The article also presents application results of the modes identified on the laboratory installation of casting into electromagnetic crystallizer using ElmaCast® technology for the production of ingots from experimental alloys "Nikalin" and "Alcimac". |
| doi_str_mv | 10.1007/s11663-023-02791-8 |
| format | Article |
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The numerical model is based on the calculation of the electromagnetic field by means of user-defined function (UDF) in Fluent software combined with the simulation of processes related to free surface using volume of fluid (VOF) method and crystallization on Kozeny-Carman method. The results of solving the search problem on the determination of a set of parameters ensuring the stable formation of an ingot of the required diameter as well as the results of simulation of emergency and special modes are shown. 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B, Process metallurgy and materials processing science</title><addtitle>Metall Mater Trans B</addtitle><description>This paper presents a proposed numerical model of casting process into electromagnetic crystallizer mold and results obtained when applying it to the analysis of the processes of casting aluminum ingots with a diameter of 25 to 30 mm. The numerical model is based on the calculation of the electromagnetic field by means of user-defined function (UDF) in Fluent software combined with the simulation of processes related to free surface using volume of fluid (VOF) method and crystallization on Kozeny-Carman method. The results of solving the search problem on the determination of a set of parameters ensuring the stable formation of an ingot of the required diameter as well as the results of simulation of emergency and special modes are shown. 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Vinter, Eduard ; Timofeev, Viktor ; Belov, Nikolay ; Sergeev, Nikolay ; Pervukhin, Mikhail</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c270t-6de8fda9bf28dc387dde83134d6b4a3bf3290dab0b0707cdfd2f35b55109602f3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Aluminum</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>Crystallization</topic><topic>Electromagnetic fields</topic><topic>Free surfaces</topic><topic>Ingot casting</topic><topic>Ingots</topic><topic>Levitation casting</topic><topic>Materials Science</topic><topic>Mathematical models</topic><topic>Metallic Materials</topic><topic>Nanotechnology</topic><topic>Numerical models</topic><topic>Original Research Article</topic><topic>Simulation</topic><topic>Structural Materials</topic><topic>Surfaces and Interfaces</topic><topic>Thin Films</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Khatsayuk, Maksim</creatorcontrib><creatorcontrib>Vinter, Eduard</creatorcontrib><creatorcontrib>Timofeev, Viktor</creatorcontrib><creatorcontrib>Belov, Nikolay</creatorcontrib><creatorcontrib>Sergeev, Nikolay</creatorcontrib><creatorcontrib>Pervukhin, Mikhail</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Docstoc</collection><collection>University Readers</collection><collection>Engineered Materials Abstracts</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>ProQuest Pharma Collection</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>SIRS Editorial</collection><jtitle>Metallurgical and materials transactions. 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| subjects | Aluminum Characterization and Evaluation of Materials Chemistry and Materials Science Crystallization Electromagnetic fields Free surfaces Ingot casting Ingots Levitation casting Materials Science Mathematical models Metallic Materials Nanotechnology Numerical models Original Research Article Simulation Structural Materials Surfaces and Interfaces Thin Films |
| title | Numerical Simulation of Process of Electromagnetic Casting and Technology Features |
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