Parametric effect on electrical discharge treatment of magnesium alloy with powder composite electrode
In this present investigation, an attempt has been made to deposit the composite coating on ZE41A magnesium alloy using tungsten carbide and Nickel powder metallurgy electrode by electro discharge deposition. The experiment is conducted using ordinary EDM and EDM oil as dielectric fluid. Compaction...
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| Veröffentlicht in: | SN applied sciences 2020-03, Vol.2 (3), p.390, Article 390 |
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| creator | Elaiyarasan, U. Satheeshkumar, V. Senthilkumar, C. |
| description | In this present investigation, an attempt has been made to deposit the composite coating on ZE41A magnesium alloy using tungsten carbide and Nickel powder metallurgy electrode by electro discharge deposition. The experiment is conducted using ordinary EDM and EDM oil as dielectric fluid. Compaction load, current and pulse on time are selected as the input parameters that influences the characteristics such as deposition rate (DR) and electrode wear rate (EWR). Micro hardness of the deposited is evaluated using vicker hardness tester. Mathematical models are developed to study the effect of process parameters on the responses. It is revealed that the DR and EWR increases with increase in current and pulse on time at low compaction load, but it decreases at high compaction load. Maximum DR and EWR are achieved at compaction load (150 MPa), current (4 A) and pulse on time (90 µs). Maximum hardness values (772 HV) is achieved at surface deposited with low compaction and high current and pulse on time. Scanning electron microscope and Energy dispersive spectroscope are carried out in the deposited workpiece to study microstructural and confirm the presence of electrode materials respectively. |
| doi_str_mv | 10.1007/s42452-020-2184-7 |
| format | Article |
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The experiment is conducted using ordinary EDM and EDM oil as dielectric fluid. Compaction load, current and pulse on time are selected as the input parameters that influences the characteristics such as deposition rate (DR) and electrode wear rate (EWR). Micro hardness of the deposited is evaluated using vicker hardness tester. Mathematical models are developed to study the effect of process parameters on the responses. It is revealed that the DR and EWR increases with increase in current and pulse on time at low compaction load, but it decreases at high compaction load. Maximum DR and EWR are achieved at compaction load (150 MPa), current (4 A) and pulse on time (90 µs). Maximum hardness values (772 HV) is achieved at surface deposited with low compaction and high current and pulse on time. Scanning electron microscope and Energy dispersive spectroscope are carried out in the deposited workpiece to study microstructural and confirm the presence of electrode materials respectively.</description><identifier>ISSN: 2523-3963</identifier><identifier>EISSN: 2523-3971</identifier><identifier>DOI: 10.1007/s42452-020-2184-7</identifier><language>eng</language><publisher>Cham: Springer International Publishing</publisher><subject>4. Materials (general) ; Accuracy ; Applied and Technical Physics ; Chemistry/Food Science ; Compaction ; Deposition ; Earth Sciences ; EDM electrodes ; Electric discharges ; Electrode materials ; Electrodes ; Engineering ; Environment ; Experiments ; Hardness ; Load ; Magnesium ; Magnesium alloys ; Magnesium base alloys ; Materials Science ; Mathematical models ; Metallurgy ; Methods ; Microhardness ; Nickel ; Particulate composites ; Powder metallurgy ; Process parameters ; Research Article ; Scanning electron microscopy ; Tungsten ; Tungsten carbide ; Variance analysis ; Wear rate ; Workpieces</subject><ispartof>SN applied sciences, 2020-03, Vol.2 (3), p.390, Article 390</ispartof><rights>Springer Nature Switzerland AG 2020</rights><rights>Springer Nature Switzerland AG 2020.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c359t-57b65611afef5d217fc01b92f39820eff02aecdcd8a584de652e12fa6b76ee333</citedby><cites>FETCH-LOGICAL-c359t-57b65611afef5d217fc01b92f39820eff02aecdcd8a584de652e12fa6b76ee333</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,780,784,27924,27925</link.rule.ids></links><search><creatorcontrib>Elaiyarasan, U.</creatorcontrib><creatorcontrib>Satheeshkumar, V.</creatorcontrib><creatorcontrib>Senthilkumar, C.</creatorcontrib><title>Parametric effect on electrical discharge treatment of magnesium alloy with powder composite electrode</title><title>SN applied sciences</title><addtitle>SN Appl. Sci</addtitle><description>In this present investigation, an attempt has been made to deposit the composite coating on ZE41A magnesium alloy using tungsten carbide and Nickel powder metallurgy electrode by electro discharge deposition. The experiment is conducted using ordinary EDM and EDM oil as dielectric fluid. Compaction load, current and pulse on time are selected as the input parameters that influences the characteristics such as deposition rate (DR) and electrode wear rate (EWR). Micro hardness of the deposited is evaluated using vicker hardness tester. Mathematical models are developed to study the effect of process parameters on the responses. It is revealed that the DR and EWR increases with increase in current and pulse on time at low compaction load, but it decreases at high compaction load. Maximum DR and EWR are achieved at compaction load (150 MPa), current (4 A) and pulse on time (90 µs). Maximum hardness values (772 HV) is achieved at surface deposited with low compaction and high current and pulse on time. Scanning electron microscope and Energy dispersive spectroscope are carried out in the deposited workpiece to study microstructural and confirm the presence of electrode materials respectively.</description><subject>4. Materials (general)</subject><subject>Accuracy</subject><subject>Applied and Technical Physics</subject><subject>Chemistry/Food Science</subject><subject>Compaction</subject><subject>Deposition</subject><subject>Earth Sciences</subject><subject>EDM electrodes</subject><subject>Electric discharges</subject><subject>Electrode materials</subject><subject>Electrodes</subject><subject>Engineering</subject><subject>Environment</subject><subject>Experiments</subject><subject>Hardness</subject><subject>Load</subject><subject>Magnesium</subject><subject>Magnesium alloys</subject><subject>Magnesium base alloys</subject><subject>Materials Science</subject><subject>Mathematical models</subject><subject>Metallurgy</subject><subject>Methods</subject><subject>Microhardness</subject><subject>Nickel</subject><subject>Particulate composites</subject><subject>Powder metallurgy</subject><subject>Process parameters</subject><subject>Research Article</subject><subject>Scanning electron microscopy</subject><subject>Tungsten</subject><subject>Tungsten carbide</subject><subject>Variance analysis</subject><subject>Wear rate</subject><subject>Workpieces</subject><issn>2523-3963</issn><issn>2523-3971</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><recordid>eNp1kEtrwzAQhEVpoSHND-hN0LNbPSxLPpbQFwTaQ3sWirxKHGzLlRRC_n0VHNpTTzss38wug9AtJfeUEPkQS1YKVhBGCkZVWcgLNGOC8YLXkl7-6opfo0WMO0IIkzUvFZ8h92GC6SGF1mJwDmzCfsDQZZFXpsNNG-3WhA3gFMCkHoZMONybzQCx3ffYdJ0_4kObtnj0hwYCtr4ffWwTnHN8AzfoypkuwuI85-jr-elz-Vqs3l_elo-rwnJRp0LIdSUqSo0DJxpGpbOErmvmeK0Yyf8RZsA2tlFGqLKBSjCgzJlqLSsAzvkc3U25Y_Dfe4hJ7_w-DPmkZlKpUkgqq0zRibLBxxjA6TG0vQlHTYk-NaqnRnVuVJ8a1TJ72OSJmR02EP6S_zf9AEzzetc</recordid><startdate>20200301</startdate><enddate>20200301</enddate><creator>Elaiyarasan, U.</creator><creator>Satheeshkumar, V.</creator><creator>Senthilkumar, C.</creator><general>Springer International Publishing</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>20200301</creationdate><title>Parametric effect on electrical discharge treatment of magnesium alloy with powder composite electrode</title><author>Elaiyarasan, U. ; Satheeshkumar, V. ; Senthilkumar, C.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c359t-57b65611afef5d217fc01b92f39820eff02aecdcd8a584de652e12fa6b76ee333</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>4. Materials (general)</topic><topic>Accuracy</topic><topic>Applied and Technical Physics</topic><topic>Chemistry/Food Science</topic><topic>Compaction</topic><topic>Deposition</topic><topic>Earth Sciences</topic><topic>EDM electrodes</topic><topic>Electric discharges</topic><topic>Electrode materials</topic><topic>Electrodes</topic><topic>Engineering</topic><topic>Environment</topic><topic>Experiments</topic><topic>Hardness</topic><topic>Load</topic><topic>Magnesium</topic><topic>Magnesium alloys</topic><topic>Magnesium base alloys</topic><topic>Materials Science</topic><topic>Mathematical models</topic><topic>Metallurgy</topic><topic>Methods</topic><topic>Microhardness</topic><topic>Nickel</topic><topic>Particulate composites</topic><topic>Powder metallurgy</topic><topic>Process parameters</topic><topic>Research Article</topic><topic>Scanning electron microscopy</topic><topic>Tungsten</topic><topic>Tungsten carbide</topic><topic>Variance analysis</topic><topic>Wear rate</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Elaiyarasan, U.</creatorcontrib><creatorcontrib>Satheeshkumar, V.</creatorcontrib><creatorcontrib>Senthilkumar, C.</creatorcontrib><collection>CrossRef</collection><jtitle>SN applied sciences</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Elaiyarasan, U.</au><au>Satheeshkumar, V.</au><au>Senthilkumar, C.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Parametric effect on electrical discharge treatment of magnesium alloy with powder composite electrode</atitle><jtitle>SN applied sciences</jtitle><stitle>SN Appl. Sci</stitle><date>2020-03-01</date><risdate>2020</risdate><volume>2</volume><issue>3</issue><spage>390</spage><pages>390-</pages><artnum>390</artnum><issn>2523-3963</issn><eissn>2523-3971</eissn><abstract>In this present investigation, an attempt has been made to deposit the composite coating on ZE41A magnesium alloy using tungsten carbide and Nickel powder metallurgy electrode by electro discharge deposition. The experiment is conducted using ordinary EDM and EDM oil as dielectric fluid. Compaction load, current and pulse on time are selected as the input parameters that influences the characteristics such as deposition rate (DR) and electrode wear rate (EWR). Micro hardness of the deposited is evaluated using vicker hardness tester. Mathematical models are developed to study the effect of process parameters on the responses. It is revealed that the DR and EWR increases with increase in current and pulse on time at low compaction load, but it decreases at high compaction load. Maximum DR and EWR are achieved at compaction load (150 MPa), current (4 A) and pulse on time (90 µs). Maximum hardness values (772 HV) is achieved at surface deposited with low compaction and high current and pulse on time. Scanning electron microscope and Energy dispersive spectroscope are carried out in the deposited workpiece to study microstructural and confirm the presence of electrode materials respectively.</abstract><cop>Cham</cop><pub>Springer International Publishing</pub><doi>10.1007/s42452-020-2184-7</doi><oa>free_for_read</oa></addata></record> |
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| subjects | 4. Materials (general) Accuracy Applied and Technical Physics Chemistry/Food Science Compaction Deposition Earth Sciences EDM electrodes Electric discharges Electrode materials Electrodes Engineering Environment Experiments Hardness Load Magnesium Magnesium alloys Magnesium base alloys Materials Science Mathematical models Metallurgy Methods Microhardness Nickel Particulate composites Powder metallurgy Process parameters Research Article Scanning electron microscopy Tungsten Tungsten carbide Variance analysis Wear rate Workpieces |
| title | Parametric effect on electrical discharge treatment of magnesium alloy with powder composite electrode |
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