Side-Milling-Force Model Considering Tool Runout and Workpiece Deformation
With the development of Industry 4.0, hard-cut materials such as titanium alloys have been widely used in the aerospace industry. However, due to the poor rigidity of titanium alloy parts, deformation and vibration easily occur during the cutting process, which affects the accuracy, surface quality...
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| Veröffentlicht in: | Electronics (Basel) 2023-02, Vol.12 (4), p.968 |
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| creator | Xie, Miao Yu, Xinli Bao, Wei Liu, Changfu Xia, Min |
| description | With the development of Industry 4.0, hard-cut materials such as titanium alloys have been widely used in the aerospace industry. However, due to the poor rigidity of titanium alloy parts, deformation and vibration easily occur during the cutting process, which affects the accuracy, surface quality and efficiency of part machining. Therefore, in this paper, tool runout and workpiece deformation are introduced into the milling process of flat-end mills. Based on the tool’s hypocycloid motion, a geometric parameter model of the milling process is established, and the undeformed cutting thickness model is obtained considering the tool runout and workpiece deformation. Finally, the milling force model for side-milling titanium alloy thin-walled parts was established. The accuracy of the force model is verified through experiments. The error of the proposed model is far less than that of the traditional basic method. The maximum error of the traditional basic method is 87.09%. However, the maximum error of the proposed model is only 66.54%. The results show that the proposed force model considering tool runout and workpiece deformation can provide more accurate milling force prediction. |
| doi_str_mv | 10.3390/electronics12040968 |
| format | Article |
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However, due to the poor rigidity of titanium alloy parts, deformation and vibration easily occur during the cutting process, which affects the accuracy, surface quality and efficiency of part machining. Therefore, in this paper, tool runout and workpiece deformation are introduced into the milling process of flat-end mills. Based on the tool’s hypocycloid motion, a geometric parameter model of the milling process is established, and the undeformed cutting thickness model is obtained considering the tool runout and workpiece deformation. Finally, the milling force model for side-milling titanium alloy thin-walled parts was established. The accuracy of the force model is verified through experiments. The error of the proposed model is far less than that of the traditional basic method. The maximum error of the traditional basic method is 87.09%. However, the maximum error of the proposed model is only 66.54%. The results show that the proposed force model considering tool runout and workpiece deformation can provide more accurate milling force prediction.</description><identifier>ISSN: 2079-9292</identifier><identifier>EISSN: 2079-9292</identifier><identifier>DOI: 10.3390/electronics12040968</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Aerospace industry ; Contact angle ; Deformation ; Deformations (Mechanics) ; End milling ; Errors ; Experiments ; Industrial development ; Machining ; Mechanical properties ; Milling (machining) ; Milling (Metalwork) ; Milling-machines ; Surface properties ; Testing ; Titanium alloys ; Titanium base alloys ; Workpieces</subject><ispartof>Electronics (Basel), 2023-02, Vol.12 (4), p.968</ispartof><rights>COPYRIGHT 2023 MDPI AG</rights><rights>2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). 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However, due to the poor rigidity of titanium alloy parts, deformation and vibration easily occur during the cutting process, which affects the accuracy, surface quality and efficiency of part machining. Therefore, in this paper, tool runout and workpiece deformation are introduced into the milling process of flat-end mills. Based on the tool’s hypocycloid motion, a geometric parameter model of the milling process is established, and the undeformed cutting thickness model is obtained considering the tool runout and workpiece deformation. Finally, the milling force model for side-milling titanium alloy thin-walled parts was established. The accuracy of the force model is verified through experiments. The error of the proposed model is far less than that of the traditional basic method. The maximum error of the traditional basic method is 87.09%. However, the maximum error of the proposed model is only 66.54%. The results show that the proposed force model considering tool runout and workpiece deformation can provide more accurate milling force prediction.</abstract><cop>Basel</cop><pub>MDPI AG</pub><doi>10.3390/electronics12040968</doi><oa>free_for_read</oa></addata></record> |
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| source | MDPI - Multidisciplinary Digital Publishing Institute; EZB-FREE-00999 freely available EZB journals |
| subjects | Aerospace industry Contact angle Deformation Deformations (Mechanics) End milling Errors Experiments Industrial development Machining Mechanical properties Milling (machining) Milling (Metalwork) Milling-machines Surface properties Testing Titanium alloys Titanium base alloys Workpieces |
| title | Side-Milling-Force Model Considering Tool Runout and Workpiece Deformation |
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