Deformation length in flexible roll forming
Flexible roll forming (FRF) is a novel sheet metal process for innovative manufacturing of variable cross-section profiles which are especially needed in the automotive industry to construct lightweight structures. One of the important parameters of the flexible roll forming process is deformation l...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2023-03, Vol.125 (3-4), p.1229-1238 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Badparva, Hassan Naeini, Hassan Moslemi Kasaei, Mohammad Mehdi Asl, Yaghoub Dadgar Abbaszadeh, Behnam da Silva, Lucas F. M. |
| description | Flexible roll forming (FRF) is a novel sheet metal process for innovative manufacturing of variable cross-section profiles which are especially needed in the automotive industry to construct lightweight structures. One of the important parameters of the flexible roll forming process is deformation length which plays a key role in the design of interstand distance. This paper presents a new understanding on the deformation length in the flexible roll forming process by performing experimental tests and numerical simulations. Results show that in flexible roll forming, unlike conventional roll forming, the deformation length varies considerably in such a way that the maximum and minimum values of the deformation length appear in the stretching and compression zones, respectively. Hence, it is recommended that the deformation length in the stretching zone is considered for designing the interdistance of stands. Results also allow concluding that the increase of the forming angle
α
, flange length
F
, and yield strength
Y
and the decrease of thickness
t
increase the deformation length in all the regions of a variable cross-section profile. |
| doi_str_mv | 10.1007/s00170-023-10803-9 |
| format | Article |
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α
, flange length
F
, and yield strength
Y
and the decrease of thickness
t
increase the deformation length in all the regions of a variable cross-section profile.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-023-10803-9</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Advanced manufacturing technologies ; Automobile industry ; CAE) and Design ; Compression zone ; Computer-Aided Engineering (CAD ; Construction industry ; Cost control ; Cross-sections ; Deformation ; Engineering ; Industrial and Production Engineering ; Manufacturing ; Mechanical Engineering ; Mechanical properties ; Media Management ; Metal sheets ; Original Article ; Roll forming ; Stretching ; Yield stress</subject><ispartof>International journal of advanced manufacturing technology, 2023-03, Vol.125 (3-4), p.1229-1238</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-3f7ec22c6bd2f3ed50b659524f7bf4075d516f8b51b4cc7949f819389beb3fa53</citedby><cites>FETCH-LOGICAL-c319t-3f7ec22c6bd2f3ed50b659524f7bf4075d516f8b51b4cc7949f819389beb3fa53</cites><orcidid>0000-0001-9478-9783</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-023-10803-9$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-023-10803-9$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Badparva, Hassan</creatorcontrib><creatorcontrib>Naeini, Hassan Moslemi</creatorcontrib><creatorcontrib>Kasaei, Mohammad Mehdi</creatorcontrib><creatorcontrib>Asl, Yaghoub Dadgar</creatorcontrib><creatorcontrib>Abbaszadeh, Behnam</creatorcontrib><creatorcontrib>da Silva, Lucas F. M.</creatorcontrib><title>Deformation length in flexible roll forming</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Flexible roll forming (FRF) is a novel sheet metal process for innovative manufacturing of variable cross-section profiles which are especially needed in the automotive industry to construct lightweight structures. One of the important parameters of the flexible roll forming process is deformation length which plays a key role in the design of interstand distance. This paper presents a new understanding on the deformation length in the flexible roll forming process by performing experimental tests and numerical simulations. Results show that in flexible roll forming, unlike conventional roll forming, the deformation length varies considerably in such a way that the maximum and minimum values of the deformation length appear in the stretching and compression zones, respectively. Hence, it is recommended that the deformation length in the stretching zone is considered for designing the interdistance of stands. Results also allow concluding that the increase of the forming angle
α
, flange length
F
, and yield strength
Y
and the decrease of thickness
t
increase the deformation length in all the regions of a variable cross-section profile.</description><subject>Advanced manufacturing technologies</subject><subject>Automobile industry</subject><subject>CAE) and Design</subject><subject>Compression zone</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Construction industry</subject><subject>Cost control</subject><subject>Cross-sections</subject><subject>Deformation</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Manufacturing</subject><subject>Mechanical Engineering</subject><subject>Mechanical properties</subject><subject>Media Management</subject><subject>Metal sheets</subject><subject>Original Article</subject><subject>Roll forming</subject><subject>Stretching</subject><subject>Yield stress</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kEtLxDAURoMoOI7-AVcFlxK9N7d5LWV8woAbXYemk4wdOu2YdED_vdUK7lzdzTnfhcPYOcIVAujrDIAaOAjiCAaI2wM2w5KIE6A8ZDMQynDSyhyzk5w3I65QmRm7vA2xT9tqaPquaEO3Ht6KpitiGz4a34Yi9W1bfBNNtz5lR7Fqczj7vXP2en_3snjky-eHp8XNkteEduAUdaiFqJVfiUhhJcEraaUoo_axBC1XElU0XqIv61rb0kaDloz1wVOsJM3ZxbS7S_37PuTBbfp96saXTmitURoNMFJiourU55xCdLvUbKv06RDcdxQ3RXFjFPcTxdlRoknKI9ytQ_qb_sf6Ari9Y1o</recordid><startdate>20230301</startdate><enddate>20230301</enddate><creator>Badparva, Hassan</creator><creator>Naeini, Hassan Moslemi</creator><creator>Kasaei, Mohammad Mehdi</creator><creator>Asl, Yaghoub Dadgar</creator><creator>Abbaszadeh, Behnam</creator><creator>da Silva, Lucas F. 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α
, flange length
F
, and yield strength
Y
and the decrease of thickness
t
increase the deformation length in all the regions of a variable cross-section profile.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-023-10803-9</doi><tpages>10</tpages><orcidid>https://orcid.org/0000-0001-9478-9783</orcidid></addata></record> |
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| ispartof | International journal of advanced manufacturing technology, 2023-03, Vol.125 (3-4), p.1229-1238 |
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| subjects | Advanced manufacturing technologies Automobile industry CAE) and Design Compression zone Computer-Aided Engineering (CAD Construction industry Cost control Cross-sections Deformation Engineering Industrial and Production Engineering Manufacturing Mechanical Engineering Mechanical properties Media Management Metal sheets Original Article Roll forming Stretching Yield stress |
| title | Deformation length in flexible roll forming |
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