Facile fabrication of superhydrophobic nanocomposites coating materials using nanoemulsion polymerization technique and its application for protecting the petroleum carbon steel pipelines

This paper aims to fabricate new superhydrophobic nanocomposite coating materials to protect the inner surfaces of the petroleum pipelines from corrosion. The batch emulsification polymerization technique (BEM) was used as a facial eco-friendly technique to prepare three hydrophobic (styrene/vinyl a...

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Veröffentlicht in:JCT research 2023, Vol.20 (1), p.291-305
Hauptverfasser: Noor El-Din, M. R., Hashem, A. I., Morsi, R. E., Abd El-Azeim, A., Mohamed, Reham H.
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container_start_page 291
container_title JCT research
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creator Noor El-Din, M. R.
Hashem, A. I.
Morsi, R. E.
Abd El-Azeim, A.
Mohamed, Reham H.
description This paper aims to fabricate new superhydrophobic nanocomposite coating materials to protect the inner surfaces of the petroleum pipelines from corrosion. The batch emulsification polymerization technique (BEM) was used as a facial eco-friendly technique to prepare three hydrophobic (styrene/vinyl acetate) copolymers. The sol–gel method was used to prepare SiO 2 nanoparticles (SiO 2 -NPs) with average size ranging from 90 to 101 nm. The functionalized SiO 2 -NPs were prepared using hexadecyl trimethoxy silane (HDTS) as a precursor to increasing the hydrophobicity character of the unfunctionalized SiO 2 -NPs. Three superhydrophobic [(styrene/vinyl acetate copolymer/functionalized SiO 2 nanoparticles (SiO 2 NPs)] nanocomposites denoted as M1, M3, and M5 were fabricated by incorporating 1, 3, and 5 wt% of the functionalized-SiO 2 NPs into the styrene/vinyl acetate copolymer, respectively. The effectiveness of the fabricated nanocomposite coating materials was analyzed using contact angle measurement and transmission electron and atomic force microscopies. The results showed that the highest contact angle of 161.21 o was obtained by M5-nanocomposite. The highest corrosion efficiency of 99.63% was obtained at 300 ppm concentration of M5-nanocomposite-coated solution, 298 K, and 24 days.
doi_str_mv 10.1007/s11998-022-00669-z
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Three superhydrophobic [(styrene/vinyl acetate copolymer/functionalized SiO 2 nanoparticles (SiO 2 NPs)] nanocomposites denoted as M1, M3, and M5 were fabricated by incorporating 1, 3, and 5 wt% of the functionalized-SiO 2 NPs into the styrene/vinyl acetate copolymer, respectively. The effectiveness of the fabricated nanocomposite coating materials was analyzed using contact angle measurement and transmission electron and atomic force microscopies. The results showed that the highest contact angle of 161.21 o was obtained by M5-nanocomposite. 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subjects Carbon steels
Chemistry and Materials Science
Coating
Contact angle
Copolymers
Corrosion and Coatings
Emulsion polymerization
Hydrophobic surfaces
Hydrophobicity
Industrial Chemistry/Chemical Engineering
Materials Science
Nanocomposites
Nanoemulsions
Nanoparticles
Petroleum pipelines
Polymer Sciences
Polymerization
Protective coatings
Silicon dioxide
Sol-gel processes
Steel pipes
Styrenes
Surfaces and Interfaces
Thin Films
Tribology
Vinyl acetate
title Facile fabrication of superhydrophobic nanocomposites coating materials using nanoemulsion polymerization technique and its application for protecting the petroleum carbon steel pipelines
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