Dissimilar gas tungsten arc welding of TC4 titanium to 304 stainless steel using CuSi3 filler wire
Dissimilar metal welding, such as welding stainless steel to the titanium alloy, provides a new method to achieve low-cost applications and keep high mechanical properties of the Ti alloys. However, the welding strength is limited by the brittle intermetallic compounds generated in the welding proce...
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creator | Li, Zhou Cao, Xiaobing Zhou, Xiongfeng Yi, Zhaoxi Jia, Xianshi |
description | Dissimilar metal welding, such as welding stainless steel to the titanium alloy, provides a new method to achieve low-cost applications and keep high mechanical properties of the Ti alloys. However, the welding strength is limited by the brittle intermetallic compounds generated in the welding process. In this paper, a melt inert-gas welding (MIG) method that assisted with a CuSi3 filler is used to realize the high-strength welding of TC4 titanium alloy and 304 ss stainless steel. The influences of heat input on the microstructure composition, reaction layer thickness, mechanical properties, fracture behavior, and microhardness distribution in the interface are systematically studied to reveal the interfacial interfusion mechanism during the welding process. In addition, it was suggested that the brittle intermetallic compounds (IMCs) such as Fe
x
Ti and Cu
x
Ti
y
in the interface are identified under the optimal welding parameters, and the maximum tensile strength of the welded joint was beyond 266 MPa. The dissimilar metal welding of TC4 and 304 ss presented in this paper has good prospects for application aerospace, nuclear industries, and offshore foundations. |
doi_str_mv | 10.1007/s40194-022-01402-5 |
format | Article |
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x
Ti and Cu
x
Ti
y
in the interface are identified under the optimal welding parameters, and the maximum tensile strength of the welded joint was beyond 266 MPa. The dissimilar metal welding of TC4 and 304 ss presented in this paper has good prospects for application aerospace, nuclear industries, and offshore foundations.</description><identifier>ISSN: 0043-2288</identifier><identifier>EISSN: 1878-6669</identifier><identifier>DOI: 10.1007/s40194-022-01402-5</identifier><language>eng</language><publisher>Berlin/Heidelberg: Springer Berlin Heidelberg</publisher><subject>Aerospace industry ; Brittleness ; Chemistry and Materials Science ; Dissimilar metals ; Fillers ; Gas tungsten arc welding ; Gas welding ; Intermetallic compounds ; Materials Science ; Mechanical properties ; Metallic Materials ; Microhardness ; Parameter identification ; Research Paper ; Solid Mechanics ; Stainless steel ; Stainless steels ; Tensile strength ; Theoretical and Applied Mechanics ; Thickness ; Titanium alloys ; Titanium base alloys ; Welded joints ; Welding parameters</subject><ispartof>Welding in the world, 2023-03, Vol.67 (3), p.593-605</ispartof><rights>International Institute of Welding 2022. corrected publication 2022. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-d256b9c7283a2332954f43a4e09f00c8f46d89d34498b904ad0918b9869712a43</citedby><cites>FETCH-LOGICAL-c319t-d256b9c7283a2332954f43a4e09f00c8f46d89d34498b904ad0918b9869712a43</cites><orcidid>0000-0002-8861-9726</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s40194-022-01402-5$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s40194-022-01402-5$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Li, Zhou</creatorcontrib><creatorcontrib>Cao, Xiaobing</creatorcontrib><creatorcontrib>Zhou, Xiongfeng</creatorcontrib><creatorcontrib>Yi, Zhaoxi</creatorcontrib><creatorcontrib>Jia, Xianshi</creatorcontrib><title>Dissimilar gas tungsten arc welding of TC4 titanium to 304 stainless steel using CuSi3 filler wire</title><title>Welding in the world</title><addtitle>Weld World</addtitle><description>Dissimilar metal welding, such as welding stainless steel to the titanium alloy, provides a new method to achieve low-cost applications and keep high mechanical properties of the Ti alloys. However, the welding strength is limited by the brittle intermetallic compounds generated in the welding process. In this paper, a melt inert-gas welding (MIG) method that assisted with a CuSi3 filler is used to realize the high-strength welding of TC4 titanium alloy and 304 ss stainless steel. The influences of heat input on the microstructure composition, reaction layer thickness, mechanical properties, fracture behavior, and microhardness distribution in the interface are systematically studied to reveal the interfacial interfusion mechanism during the welding process. In addition, it was suggested that the brittle intermetallic compounds (IMCs) such as Fe
x
Ti and Cu
x
Ti
y
in the interface are identified under the optimal welding parameters, and the maximum tensile strength of the welded joint was beyond 266 MPa. The dissimilar metal welding of TC4 and 304 ss presented in this paper has good prospects for application aerospace, nuclear industries, and offshore foundations.</description><subject>Aerospace industry</subject><subject>Brittleness</subject><subject>Chemistry and Materials Science</subject><subject>Dissimilar metals</subject><subject>Fillers</subject><subject>Gas tungsten arc welding</subject><subject>Gas welding</subject><subject>Intermetallic compounds</subject><subject>Materials Science</subject><subject>Mechanical properties</subject><subject>Metallic Materials</subject><subject>Microhardness</subject><subject>Parameter identification</subject><subject>Research Paper</subject><subject>Solid Mechanics</subject><subject>Stainless steel</subject><subject>Stainless steels</subject><subject>Tensile strength</subject><subject>Theoretical and Applied Mechanics</subject><subject>Thickness</subject><subject>Titanium alloys</subject><subject>Titanium base alloys</subject><subject>Welded joints</subject><subject>Welding parameters</subject><issn>0043-2288</issn><issn>1878-6669</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><recordid>eNp9kEtLxDAUhYMoOI7-AVcB19GbR9tkKfUJAy4c1yHTpiVDpx1zUwb_vR0ruHNxOWdxzrnwEXLN4ZYDFHeogBvFQAgGXIFg2QlZcF1olue5OSULACWZEFqfkwvELQCY6RZk8xAQwy50LtLWIU1j32LyPXWxogff1aFv6dDQdaloCsn1YdzRNFAJimJyoe884uS87-iIx3A5vgdJm9B1PtJDiP6SnDWuQ3_1q0vy8fS4Ll_Y6u35tbxfsUpyk1gtsnxjqkJo6YSUwmSqUdIpD6YBqHSj8lqbWipl9MaAcjUYPjmdm4ILp-SS3My7-zh8jh6T3Q5j7KeXVhSFkLo4QlgSMaeqOCBG39h9DDsXvywHe2RpZ5Z2Yml_WNpsKsm5hFO4b338m_6n9Q1kBXTp</recordid><startdate>20230301</startdate><enddate>20230301</enddate><creator>Li, Zhou</creator><creator>Cao, Xiaobing</creator><creator>Zhou, Xiongfeng</creator><creator>Yi, Zhaoxi</creator><creator>Jia, Xianshi</creator><general>Springer Berlin Heidelberg</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><orcidid>https://orcid.org/0000-0002-8861-9726</orcidid></search><sort><creationdate>20230301</creationdate><title>Dissimilar gas tungsten arc welding of TC4 titanium to 304 stainless steel using CuSi3 filler wire</title><author>Li, Zhou ; Cao, Xiaobing ; Zhou, Xiongfeng ; Yi, Zhaoxi ; Jia, Xianshi</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-d256b9c7283a2332954f43a4e09f00c8f46d89d34498b904ad0918b9869712a43</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Aerospace industry</topic><topic>Brittleness</topic><topic>Chemistry and Materials Science</topic><topic>Dissimilar metals</topic><topic>Fillers</topic><topic>Gas tungsten arc welding</topic><topic>Gas welding</topic><topic>Intermetallic compounds</topic><topic>Materials Science</topic><topic>Mechanical properties</topic><topic>Metallic Materials</topic><topic>Microhardness</topic><topic>Parameter identification</topic><topic>Research Paper</topic><topic>Solid Mechanics</topic><topic>Stainless steel</topic><topic>Stainless steels</topic><topic>Tensile strength</topic><topic>Theoretical and Applied Mechanics</topic><topic>Thickness</topic><topic>Titanium alloys</topic><topic>Titanium base alloys</topic><topic>Welded joints</topic><topic>Welding parameters</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Li, Zhou</creatorcontrib><creatorcontrib>Cao, Xiaobing</creatorcontrib><creatorcontrib>Zhou, Xiongfeng</creatorcontrib><creatorcontrib>Yi, Zhaoxi</creatorcontrib><creatorcontrib>Jia, Xianshi</creatorcontrib><collection>CrossRef</collection><jtitle>Welding in the world</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Li, Zhou</au><au>Cao, Xiaobing</au><au>Zhou, Xiongfeng</au><au>Yi, Zhaoxi</au><au>Jia, Xianshi</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Dissimilar gas tungsten arc welding of TC4 titanium to 304 stainless steel using CuSi3 filler wire</atitle><jtitle>Welding in the world</jtitle><stitle>Weld World</stitle><date>2023-03-01</date><risdate>2023</risdate><volume>67</volume><issue>3</issue><spage>593</spage><epage>605</epage><pages>593-605</pages><issn>0043-2288</issn><eissn>1878-6669</eissn><abstract>Dissimilar metal welding, such as welding stainless steel to the titanium alloy, provides a new method to achieve low-cost applications and keep high mechanical properties of the Ti alloys. However, the welding strength is limited by the brittle intermetallic compounds generated in the welding process. In this paper, a melt inert-gas welding (MIG) method that assisted with a CuSi3 filler is used to realize the high-strength welding of TC4 titanium alloy and 304 ss stainless steel. The influences of heat input on the microstructure composition, reaction layer thickness, mechanical properties, fracture behavior, and microhardness distribution in the interface are systematically studied to reveal the interfacial interfusion mechanism during the welding process. In addition, it was suggested that the brittle intermetallic compounds (IMCs) such as Fe
x
Ti and Cu
x
Ti
y
in the interface are identified under the optimal welding parameters, and the maximum tensile strength of the welded joint was beyond 266 MPa. The dissimilar metal welding of TC4 and 304 ss presented in this paper has good prospects for application aerospace, nuclear industries, and offshore foundations.</abstract><cop>Berlin/Heidelberg</cop><pub>Springer Berlin Heidelberg</pub><doi>10.1007/s40194-022-01402-5</doi><tpages>13</tpages><orcidid>https://orcid.org/0000-0002-8861-9726</orcidid></addata></record> |
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subjects | Aerospace industry Brittleness Chemistry and Materials Science Dissimilar metals Fillers Gas tungsten arc welding Gas welding Intermetallic compounds Materials Science Mechanical properties Metallic Materials Microhardness Parameter identification Research Paper Solid Mechanics Stainless steel Stainless steels Tensile strength Theoretical and Applied Mechanics Thickness Titanium alloys Titanium base alloys Welded joints Welding parameters |
title | Dissimilar gas tungsten arc welding of TC4 titanium to 304 stainless steel using CuSi3 filler wire |
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