Interface behavior of diffusion bonding AZ31 magnesium alloy to 3003 aluminum alloy using silver-based interlayer

In order to connect magnesium to aluminum reliably, the AZ31 magnesium alloy/3003 aluminum alloy was diffusion bonded with the silver copper zinc alloy under argon atmosphere. The microstructure, composition, and mechanical properties of the joints have been studied. The results showed that a comple...

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Veröffentlicht in:Welding in the world 2023-02, Vol.67 (2), p.541-548
Hauptverfasser: Yang, Tuoyu, Geng, Shiqiang, Zhang, Deku, Wang, Kehong, Guo, Chun, Zhang, Yajing
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container_end_page 548
container_issue 2
container_start_page 541
container_title Welding in the world
container_volume 67
creator Yang, Tuoyu
Geng, Shiqiang
Zhang, Deku
Wang, Kehong
Guo, Chun
Zhang, Yajing
description In order to connect magnesium to aluminum reliably, the AZ31 magnesium alloy/3003 aluminum alloy was diffusion bonded with the silver copper zinc alloy under argon atmosphere. The microstructure, composition, and mechanical properties of the joints have been studied. The results showed that a complete metallurgical bond was formed at the 420 ℃ for 120 min, and obvious diffusion layers were formed at the interfaces between the base metals and the interlayer. The thickness of the diffusion layer on the aluminum side was greater than that on the magnesium side, aluminum diffused to a farther position than magnesium. The distribution of aluminum in the interlayer was in a gradient from outside to inside. The hardness of the diffusion layer near aluminum is 194 HV, and that near magnesium is 111 HV, both of which are significantly higher than the adjacent base metal. The hardness distribution of the joint is V-shaped. The maximum tensile shear strength of the joint is 71 MPa, and the tensile shear fracture morphology of the joint is cleavage fracture. The formation mechanism and structural characteristics of AZ31/AgCuZn/3003 diffusion joints have been revealed, which can provide novel ideas and evidences of interlayer components and interface behavior for the subsequent research work on Mg/Al dissimilar metal bonging.
doi_str_mv 10.1007/s40194-022-01458-3
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The microstructure, composition, and mechanical properties of the joints have been studied. The results showed that a complete metallurgical bond was formed at the 420 ℃ for 120 min, and obvious diffusion layers were formed at the interfaces between the base metals and the interlayer. The thickness of the diffusion layer on the aluminum side was greater than that on the magnesium side, aluminum diffused to a farther position than magnesium. The distribution of aluminum in the interlayer was in a gradient from outside to inside. The hardness of the diffusion layer near aluminum is 194 HV, and that near magnesium is 111 HV, both of which are significantly higher than the adjacent base metal. The hardness distribution of the joint is V-shaped. The maximum tensile shear strength of the joint is 71 MPa, and the tensile shear fracture morphology of the joint is cleavage fracture. 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subjects Aluminum alloys
Aluminum base alloys
Argon
Base metal
Chemistry and Materials Science
Copper base alloys
Copper zinc alloys
Diffusion layers
Diffusion welding
Dissimilar metals
Hardness
Interlayers
Magnesium alloys
Magnesium base alloys
Materials Science
Mechanical properties
Metallic Materials
Metallurgical analysis
Research Paper
Shear strength
Silver
Solid Mechanics
Theoretical and Applied Mechanics
Thickness
title Interface behavior of diffusion bonding AZ31 magnesium alloy to 3003 aluminum alloy using silver-based interlayer
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