Prediction of strength of drawn bar considering non-uniform strain distribution

In bar drawing process, the material passes through the drawing die. The surface of the material directly in contact with the drawing die has a relatively higher strain and strain rate than the center. That is, a non-uniform strain distribution appears over the cross-section of the drawn material, s...

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Veröffentlicht in:Journal of mechanical science and technology 2022-11, Vol.36 (11), p.5713-5719
Hauptverfasser: Lee, Sung-Min, Lee, In-Kyu, Lee, Sung-Yun, Park, Dongyong, Jeong, Myeong-Sik, Moon, Young-Hoon, Lee, Sang-Kon
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container_end_page 5719
container_issue 11
container_start_page 5713
container_title Journal of mechanical science and technology
container_volume 36
creator Lee, Sung-Min
Lee, In-Kyu
Lee, Sung-Yun
Park, Dongyong
Jeong, Myeong-Sik
Moon, Young-Hoon
Lee, Sang-Kon
description In bar drawing process, the material passes through the drawing die. The surface of the material directly in contact with the drawing die has a relatively higher strain and strain rate than the center. That is, a non-uniform strain distribution appears over the cross-section of the drawn material, such that it is concentrated on the surface of the material and relatively low at the center, thus, residual stress or wire breakage may occur in the drawn material. The purpose of this study is to predict the non-uniform strain distribution from the center to the surface of a drawn bar and apply this prediction to evaluate its strength. In this study, the strain distribution was evaluated using finite element analysis and a non-uniform strain prediction model. Then, a strength prediction model considering the non-uniform strain distribution was proposed. Finally, the strain and strength prediction models were experimentally verified through a multistage drawing experiment.
doi_str_mv 10.1007/s12206-022-1033-6
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1976-3824
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subjects Control
Die drawing
Dynamical Systems
Engineering
Finite element method
Industrial and Production Engineering
Mechanical Engineering
Original Article
Prediction models
Residual stress
Strain distribution
Strain rate
Vibration
Wire drawing
title Prediction of strength of drawn bar considering non-uniform strain distribution
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