Hydrodynamics of gas-liquid bubble columns under bubbling, transient, and jetting flow regimes using volume of fluid computational fluid dynamics

A volume of fluid computational fluid dynamics (VOF-CFD) model was used to investigate hydrodynamics of air-water bubble columns in the gas distributor region under bubbling, transient, and jetting flow regimes. The Reynolds-averaged Navier-Stokes (RANS) and large eddy simulation (LES) turbulence equations were coupled with the VOF-CFisms@2015D model. A novel bubble detection algorithm was developed to calculate the bubble size, where a gas fraction of 0.5 was adopted to detect bubbles in the gas-liquid mixture. The CFD results for all three flow regimes were compared to the experimental data in terms of the bubble size distribution (BSD) and mean bubble size. In the framework of VOF, the LES turbulence model captured bubble behaviors in the three flow regimes more accurately than the RANS approach by taking computational time 20% more. Increasing the surface tension from 0.025 to 0.0719 N/m resulted in the increment of the Sauter mean diameter from 4.0 to 5.4 mm. The VOF-CFD model coupled with LES yielded the initial BSD near the gas distributor, which is necessary for Eulerian CFD often applied to an entire column. [Display omitted] •A VOF-CFD model was used to predict the initial bubble size in bubble columns.•A bubble detecting algorithm was proposed to identify the bubble size distribution.•The VOF-CFD model with large eddy simulation (LES) well captured bubble behaviors.•The VOF-CFD with LES providing the initial bubble size is beneficial to Eulerian CFD.